Power Conversion Device Voltage Fluctuation Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Power conversion devices face challenges in suppressing fluctuations of AC output voltage when the load state suddenly changes, leading to instability and potential deviations in voltage amplitude.

Innovation Solution

A power conversion device with a configuration that includes switching elements, reactors, capacitors, and a control section, which calculates voltage differences across reactors and controls switching operations based on these differences and output voltages to maintain stable AC output voltage, using a low-pass filter and current detection sections to manage load currents effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional power conversion devices are used, then the device structure is simple, but AC output voltage fluctuations occur when load state changes suddenly

Engineering Contradiction:
ImproveAC output voltage stabilityVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power conversion device is divided into multiple independent switching elements (first through sixth switching elements) arranged in a bridge configuration. Each switching element operates independently to control power flow, allowing precise regulation of AC output voltage even when load conditions change suddenly. This segmentation enables better voltage stability without requiring a completely redesigned system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control section calculates voltage differences across reactors in advance and uses these calculations to proactively adjust switching element operations before voltage fluctuations occur. By performing preliminary voltage difference calculations and using them to guide switching decisions, the system prevents voltage instability rather than merely reacting to it.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If switching elements are controlled to suppress voltage fluctuations, then AC output voltage stability improves, but control complexity increases

Engineering Contradiction:
ImproveAC output voltage stabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control section continuously monitors voltage differences across reactors and uses this feedback information to adjust switching element operations in real-time. The calculated voltage differences serve as feedback signals that guide the control decisions, creating a closed-loop system that automatically maintains voltage stability without requiring complex external control mechanisms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses its own internal voltage difference measurements across the reactors to control its switching elements. By leveraging the naturally occurring voltage differences in the circuit as control signals, the power conversion device regulates itself without requiring external intervention or complex control algorithms, simplifying the overall control architecture.

Inventive Principle:
Principle #25Self-service

3Reliability

If voltage difference calculation is performed continuously, then voltage fluctuation suppression improves, but computational load increases

Engineering Contradiction:
Improvevoltage fluctuation suppressionVSAvoidcomputational energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control section calculates voltage differences across selected reactors rather than continuously monitoring all possible voltage points in the circuit. By performing calculations only where necessary (across the reactors that directly influence output voltage), the system achieves effective voltage fluctuation suppression while minimizing computational energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses AC output voltage fluctuations and steady-state deviations even when the load state changes, enhancing stability and responsiveness of the power conversion process.

Implementation Method 1

a low-pass filter including two or more reactors, a first capacitor, and a second capacitor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a low-pass filter including two or more reactors, a first capacitor, and a second capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10454389B1Power conversion device
Publication Date: 2019.10.22 TDK CORP
  • US10454389B1 patent drawing
  • US10454389B1 patent drawing
  • US10454389B1 patent drawing

AI summary

A power conversion device according to an embodiment of the disclosure includes: first, second, third, fourth, fifth, and sixth elements coupling, respectively, a first voltage line to a first node, a second voltage line to the first node, the first voltage line to a second node, the second voltage line to the second node, the first voltage line to a third node, and the second voltage line to the third node; a low-pass filter including two or more reactors provided in respective two or more paths of first, second, and third paths, respectively, coupling the first node and a first output terminal, coupling the second node and a second output terminal, and coupling the third node and a third output terminal, and first and second capacitors; and a control section calculating voltage differences across the respective two or more reactors to control operations of the fifth and sixth elements.