Power Converter Switching Frequency Control for Stable Operation

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Solution Overview

Problem

Existing power conversion devices, such as modular multilevel converters, do not adequately stabilize operation by adjusting switching frequency in response to conditions other than ground faults on the AC side, leading to potential instability.

Innovation Solution

A power conversion device with a control system that increases the switching frequency of switching elements based on predefined thresholds or conditions, including control command values, AC circuit parameters, circulating current, capacitor voltage variations, and system states, to maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the switching frequency is increased to stabilize operation, then the stability of the power conversion device is improved, but the loss of energy increases

Engineering Contradiction:
Improvestability of operationVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable rather than fixed. The control device dynamically changes the switching frequency based on detected operating conditions (ground faults, circulating current, capacitor voltage variations), allowing the system to optimize between stability and energy loss in real-time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of switching frequency based on different operating conditions. By detecting conditions such as ground faults, excessive circulating current, or capacitor voltage variations, the control device adjusts the switching frequency parameter to stabilize operation only when necessary, thereby reducing unnecessary energy losses during normal operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the switching frequency is increased to respond to multiple conditions, then the stability of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvestability of operationVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device is designed with multi-functionality to handle multiple different conditions (ground faults, circulating current issues, capacitor voltage variations) using a unified control architecture. This universal approach allows the system to maintain stability across various scenarios without requiring separate complex control systems for each condition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements feedback mechanisms where the control device continuously detects operating conditions and adjusts the switching frequency accordingly. This feedback-based control simplifies the overall system by using a single adaptive control loop that responds to multiple different conditions rather than requiring multiple independent control systems.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12562653B2Power conversion device
Publication Date: 2026.02.24 MITSUBISHI ELECTRIC CORP
  • US12562653B2 patent drawing
  • US12562653B2 patent drawing
  • US12562653B2 patent drawing

AI summary

A power conversion device includes a self-commutated power converter that performs power conversion between an AC circuit and a DC circuit, and a control device that controls switching operation of a switching element included in the self-commutated power converter. The control device performs first control to increase a switching frequency of the switching element when a control command value for the self-commutated power converter becomes equal to or greater than a first threshold value.