Power Flywheel Motor Integrating Battery and Control Unit

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Solution Overview

Problem

Conventional electric vehicles face limitations in range and efficiency due to the weight and inefficiency of separate battery, motor, and control unit components, which contribute to drag and reduced performance.

Innovation Solution

A power flywheel motor system integrates motor-generators, power supplies, and control devices with a flywheel to store and release energy, utilizing a shaft and traction surfaces to convert electrical energy into kinetic energy, allowing for efficient energy storage and release, and potentially reducing the need for traditional batteries and motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate battery, motor, and control unit components are used in conventional electric vehicles, then the system provides reliable power storage and delivery, but the overall weight increases causing drag and reduced vehicle efficiency

Engineering Contradiction:
Improvepower system reliabilityVSAvoidpower unit weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines the battery, motor, and control unit into a single integrated power unit housing. The battery is positioned within the housing, the motor is coupled to the battery, and the control unit is integrated into the same assembly, creating a compact unified system that reduces overall weight and drag while maintaining all necessary functions

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The motor-generator assembly serves multiple functions: it acts as both a motor to drive the vehicle and a generator to recover energy during braking. The single assembly performs propulsion, energy recovery, and power management functions that would otherwise require separate components, reducing overall system weight

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional separate components (battery, motor, control unit) are used, then each component can be optimized independently, but the overall system size and complexity increase

Engineering Contradiction:
Improvecomponent optimization flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery, motor, and control unit are merged into a single integrated power unit with a common housing and shared mounting structure. This consolidation reduces the number of separate assemblies, connection points, and mounting requirements, thereby reducing system complexity while maintaining independent optimization of each component within the integrated architecture

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If flywheel assembly is integrated with motor-generator, then energy storage capacity is enhanced and weight is reduced, but the mechanical complexity of the integration increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidintegration complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The flywheel assembly is nested within the motor-generator assembly, with the flywheel positioned inside the motor housing. The motor-generator is itself integrated within the power unit housing that contains the battery. This nested arrangement allows multiple energy storage mechanisms (chemical energy in battery, kinetic energy in flywheel) to coexist in a compact configuration, enhancing total energy storage capacity while managing mechanical complexity through hierarchical integration

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration enhances energy storage capacity, reduces the overall weight and size of the power unit, improves vehicle efficiency, and provides a redundant power system for increased reliability, while allowing for efficient energy transfer and storage.

Implementation Method 1

The motor-generator is configured to convert between electrical energy and kinetic energy associated with a rotation of the flywheel assembly

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Energy may subsequently be extracted from the storage system by converting or transferring the kinetic energy of the flywheel

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11413950B2Power flywheel motor
Publication Date: 2022.08.16 JACKSON ETHAN E
  • US11413950B2 patent drawing
  • US11413950B2 patent drawing
  • US11413950B2 patent drawing

AI summary

A power flywheel motor is generally disclosed. In use, a flywheel assembly includes at least one motor-generator and a housing adapted to receive the flywheel assembly. The flywheel assembly is rotatable in the housing about a central axis. The motor-generator is configured to convert between electrical energy and kinetic energy associated with a rotation of the flywheel assembly.