Power Module Switching Control for Stable EV Charging Output

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Solution Overview

Problem

The concave fluctuation phenomenon between the output power of a direct-current busbar and the required power of a vehicle during charging, caused by simultaneous switching of multiple power modules, affects the stability and security of charging piles.

Innovation Solution

A switching method for power modules that involves determining a switching mode based on required and output power, establishing or disconnecting connections between power modules and a direct-current busbar to meet preset conditions, and controlling output power to stabilize the total output power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple groups of power modules switch the same direct-current busbar simultaneously, then the charging power requirements can be met, but a large concave fluctuation phenomenon arises between the output power of the direct-current busbar and the required power of the vehicle

Engineering Contradiction:
Improvecharging powerVSAvoidstability of vehicle charging
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control method performs preliminary power compensation before and during the switching process. When a power module is about to switch, the system pre-adjusts the output power of other modules to compensate for the expected power fluctuation, ensuring smooth transition without concave fluctuations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the output power of the direct-current busbar and the required power of the vehicle, using feedback control to dynamically adjust the output power of each power module. This real-time feedback mechanism detects power fluctuations and automatically compensates to maintain stable charging.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple groups of power modules are used to output power to meet different charging power requirements, then the adaptability to different charging needs is improved, but the complexity of power module switching control increases

Engineering Contradiction:
Improvecharging power requirementsVSAvoidpower module switching control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system automatically determines the number of power modules needed based on the charging power requirements and autonomously manages the switching and power distribution. The system serves itself by making real-time decisions without external intervention, simplifying the overall control complexity while maintaining high adaptability.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250222792A1Switching method for power modules, control apparatus and charging pile
Publication Date: 2025.07.10 AUTEL DIGITAL POWER CO LTD
  • US20250222792A1 patent drawing
  • US20250222792A1 patent drawing
  • US20250222792A1 patent drawing

AI summary

The present disclosure provides a switching method for power modules, a control apparatus and a charging pile. The switching method includes: acquiring required power for a vehicle when being charged and the output power of a first power module; determining a switching mode according to the required power and the output power of the first power module; and completing switching according to the switching mode. By means of the method, a concave fluctuation phenomenon can be reduced during the switching of power modules, thereby improving the charging stability and security.