Power Draw Signature Analysis for Early Device Failure Detection

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Solution Overview

Problem

Existing methods for predictive failure analysis in devices are inadequate in identifying imminent failures in large and small-scale devices, leading to unexpected disruptions and inefficiencies in operations, particularly in server rooms and home appliances.

Innovation Solution

A computer-implemented method and system using an electrical power analyzer that compares current power draw signatures with known signatures to detect anomalies, utilizing machine learning and IoT networks to identify failure-indicating activity, and generates warnings for potential device failures, recommending repair or replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional monitoring methods are used for device failure prediction, then device operation continues without interruption, but failure detection is delayed and operational disruptions occur

Engineering Contradiction:
Improvedevice failure prediction accuracyVSAvoidtime to detect device failure
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary analysis of power draw signatures to detect anomalies before they cause device failure. By continuously monitoring and comparing power consumption patterns against baseline profiles, the system identifies degradation trends and predicts failures in advance, enabling proactive maintenance before operational disruptions occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by continuously comparing real-time power draw signatures with historical baseline profiles and providing alerts when anomalies are detected. This closed-loop monitoring allows the system to learn from past device behavior and provide timely warnings about impending failures, improving both detection accuracy and response time.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If detailed power signature analysis is performed to detect device anomalies, then failure prediction accuracy improves, but computational complexity and processing requirements increase

Engineering Contradiction:
Improvepower draw signature analysis accuracyVSAvoidanalysis system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system extracts only the most relevant features from power draw signatures for analysis, such as RMS voltage, frequency components, and temporal patterns. By focusing on key diagnostic indicators rather than processing entire waveform datasets, the system maintains high detection accuracy while reducing computational complexity and processing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system creates simplified baseline profiles that capture essential device power consumption characteristics without requiring full detailed waveforms. These compressed reference models enable efficient comparison with real-time measurements, maintaining measurement precision while significantly reducing the computational resources needed for continuous monitoring.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11906575B2Electrical power analyzer for large and small scale devices for environmental and ecological optimization
Publication Date: 2024.02.20 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11906575B2 patent drawing
  • US11906575B2 patent drawing
  • US11906575B2 patent drawing

AI summary

A device, system, and a computer-implemented method a for identifying an anomaly in an operation of a device includes comparing, by an electrical power analyzer, a current power draw signature of the device with a known power draw signature of the device. There is a determining as to whether at least one anomaly is present in the current power draw signature. A warning is generated in response to determining the at least one anomaly is present in the current power draw signature.