Power Supply Device Voltage Shaping via Discharge Switch

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Solution Overview

Problem

Conventional power supply devices with dimmers control the main switch during periods of no input voltage, leading to inefficient power management and voltage shaping.

Innovation Solution

A power supply device with a filter capacitor and discharge switch that controls input voltage shaping using a predetermined pattern, managing the conduction period and current flow based on the phase angle of the input voltage, and includes a conduction period controller and duty determiner to optimize switching operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the main switch is controlled to perform switching operation during the period when no input voltage is generated, then the power supply device can maintain continuous operation, but power transmission efficiency deteriorates and voltage shaping precision is compromised

Engineering Contradiction:
Improvecontinuous operationVSAvoidpower transmission efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control period is segmented into two distinct phases: a first period during conduction when the main switch performs normal switching operations, and a second period during non-conduction when the discharge switch is activated to discharge the filter capacitor. This segmentation allows the system to maintain continuous operation while avoiding inefficient switching during voltage absence, thereby resolving the contradiction between reliability and energy efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic action by alternating between two operational modes: during the conduction period, the main switch operates normally; during the non-conduction period, the discharge switch operates to discharge the capacitor. This periodic alternation ensures continuous power supply while optimizing energy efficiency by preventing unnecessary switching operations during voltage absence.

Inventive Principle:
Principle #19Periodic action

2Manufacturing precision

If the discharge switch is used to shape the input voltage with a predetermined pattern, then voltage shaping precision is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage shaping precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The discharge switch serves multiple functions: it discharges the filter capacitor during the non-conduction period, shapes the input voltage with a predetermined pattern to improve voltage quality, and enables the system to handle both conduction and non-conduction periods efficiently. By making the discharge switch multi-functional, the patent achieves improved voltage shaping precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the current flowing to the discharge switch is increased during the second period, then voltage shaping efficiency is improved, but the stress on the discharge switch increases

Engineering Contradiction:
Improvevoltage shaping efficiencyVSAvoidstress on discharge switch
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The discharge switch is activated in advance during the non-conduction period before the next voltage cycle begins. By discharging the filter capacitor during this preparatory phase, the system ensures that the capacitor is ready for the next conduction period, improving voltage shaping efficiency while distributing the stress over time rather than concentrating it during peak operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control of input voltage and current flow, improving power transmission efficiency and voltage shaping during both conduction and non-conduction periods of the dimmer.

Implementation Method 1

a filter capacitor coupled to a line to which an input voltage that is passed through a dimmer is supplied

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the filter capacitor is discharged by a current flowing to the discharge switch during the first period

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9647564B2Power supply device
Publication Date: 2017.05.09 SEMICON COMPONENTS IND LLC
  • US9647564B2 patent drawing
  • US9647564B2 patent drawing
  • US9647564B2 patent drawing

AI summary

A power supply device according to the present invention includes: a filter capacitor coupled to a line to which an input voltage that is passed through a dimmer is supplied; a discharge switch coupled to the filter capacitor through the line; and a main switch receiving the input voltage and controlling power transmission. The power supply device performs input voltage control for shaping the input voltage with a predetermined pattern using the discharge switch.