Power Switch State Detection for Zero-Voltage Converter Switching

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Solution Overview

Problem

Existing power conversion circuits face inefficiencies due to hard switching and high computational loads on controllers, particularly in totem pole bridgeless PFC circuits, which limit operational efficiency and increase system costs.

Innovation Solution

The implementation of power switches that can autonomously detect their operational mode (control or sync mode) and delay turn-off until a threshold current is reached, optimizing current flow into the inductor for zero voltage switching (ZVS), thereby reducing hard switching and computational loads on the controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hard switching is used in power conversion circuits, then the circuit topology is simpler, but operational efficiency deteriorates due to higher losses

Engineering Contradiction:
Improveoperational efficiencyVSAvoidswitching control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The power switch device autonomously detects its own operational mode (control mode or synchronous mode) and automatically determines when to turn off by monitoring current polarity through its integrated current sensor, eliminating the need for external controller intervention and enabling zero voltage switching without increasing overall system complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The power switch device uses real-time feedback from its integrated current sensor to detect current polarity changes and automatically adjust its switching timing, allowing it to transition between control mode and synchronous mode based on actual operating conditions, thereby achieving zero voltage switching and improved efficiency

Inventive Principle:
Principle #23Feedback

2Extent of automation

If the controller manages all switching decisions, then control is centralized, but computational load on the controller increases

Engineering Contradiction:
Improveswitching automationVSAvoidcontroller complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The switching control function is segmented between the controller (which provides basic control signals) and the power switch device (which autonomously determines turn-off timing based on current polarity detection), distributing the computational burden and reducing the controller's processing load

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power switch device performs self-monitoring through its integrated current sensor and autonomously decides when to turn off by detecting current polarity changes, eliminating the need for the controller to continuously monitor and manage switching decisions, thereby reducing controller complexity while increasing automation

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11824445B2Systems and methods for automatic determination of state of switches in power converters
Publication Date: 2023.11.21 NAVITAS SEMICON LTD
  • US11824445B2 patent drawing
  • US11824445B2 patent drawing
  • US11824445B2 patent drawing

AI summary

Systems and methods that automatically detect state of switches in power converters are disclosed. In one aspect, a power switch includes a first switch coupled between a power input node and a first terminal of a load, a second switch coupled between the power input node and a second terminal of the load, first and second current sense devices arranged to transmit first and second signals including at least one of a magnitude and polarity of first and second currents through the first and second switches, respectively, a first driver circuit arranged to transmit first control signals to the first switch based at least in part on a voltage at the power input node and the first signal, and a second driver circuit arranged to transmit second control signals to the second switch based at least in part on the voltage at the power input node and the second signal.