Powered Total Pressure Measurement Rake for Turbine Engine

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Solution Overview

Problem

Current methods for measuring the total pressure field of a turbofan nozzle propulsive stream are inefficient, requiring manual repositioning of fixed rakes, which is time-consuming and prone to variations due to environmental or engine setting changes, necessitating engine shutdown and multiple days of data collection.

Innovation Solution

A powered total pressure measurement rake system with a carriage and pressure probes mounted on a track, allowing azimuthal positioning and telemetry-driven data transmission, enabling continuous measurement without engine shutdown, using a motor and friction drive for precise positioning and a telemetry unit for data transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual repositioning of fixed rakes is used, then measurement coverage is achieved, but measurement time and data variability increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddata acquisition time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent transforms the static fixed rake system into a dynamic movable carriage system that can be repositioned along a track. The carriage moves on command to different azimuthal positions, allowing continuous measurement without engine shutdown. This dynamic positioning capability eliminates the time loss associated with manual repositioning while maintaining measurement precision through controlled, repeatable positioning at each location.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables continuous measurement action by allowing the engine to remain operating throughout the entire data collection process. The movable carriage can be repositioned without shutting down the engine, eliminating interruptions and maintaining continuous useful action. This continuity prevents variations in ambient environment or engine settings between measurements, thereby maintaining measurement precision while dramatically reducing total data acquisition time.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If engine shutdown is required for rake repositioning, then positioning accuracy is maintained, but productivity decreases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddata collection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system dynamically repositions the carriage along the track while the engine remains operating. The motorized positioning mechanism provides controlled movement to precise azimuthal locations without requiring engine shutdown. This maintains measurement precision through controlled positioning while dramatically improving productivity by eliminating shutdown interruptions and enabling continuous data collection across multiple positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables continuous measurement action by allowing the engine to remain operating throughout the entire data collection process. The movable carriage can be repositioned without shutting down the engine, eliminating interruptions and maintaining continuous useful action. This continuity prevents variations in ambient environment or engine settings between measurements, thereby maintaining measurement precision while dramatically reducing total data acquisition time.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If multiple fixed rakes are used, then complete pressure field sampling is achieved, but device complexity and operational difficulty increase

Engineering Contradiction:
Improvepressure field coverageVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a single movable carriage that can occupy multiple positions along the track, effectively replacing the need for multiple fixed rakes. This single multi-functional device can survey the entire pressure field by moving to different azimuthal locations, thereby achieving complete pressure field sampling while reducing device complexity and the operational difficulty of managing multiple separate instruments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent transforms the static multiple-fixed-rakes configuration into a single dynamic carriage that moves along a track. This dynamic single device can access all the same measurement positions as multiple fixed devices would provide, achieving complete pressure field coverage while significantly reducing system complexity from managing multiple separate fixed installations to controlling one movable unit.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If manual positioning increments are used, then measurement locations are sampled, but labor intensity and time consumption increase

Engineering Contradiction:
Improveposition sampling accuracyVSAvoidoperational ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces the manual mechanical positioning system with an automated motorized carriage that moves along the track on command. This substitution of manual operation with automated mechanical control maintains precise positioning at required locations while dramatically improving ease of operation. The motorized system eliminates the labor intensity of manual handling and positioning, allowing operators to simply command position changes without physical manipulation of heavy equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10684183B2Powered total pressure measurement rake with telemetry
Publication Date: 2020.06.16 THE BOEING CO
  • US10684183B2 patent drawing
  • US10684183B2 patent drawing
  • US10684183B2 patent drawing

AI summary

A system for total pressure measurement of a propulsive stream through a turbine engine, the system incorporates a track circumferentially mounted on a fan exhaust nozzle proximate a trailing edge. A carriage is mounted in the track and adapted for translation through a range of azimuthal angles relative to an engine centerline. A pressure measurement rake extends from the carriage and has a probe mount protruding radially inward into a fan flow duct with a plurality of pressure probes mounted to a leading edge of the probe mount.