Powered Wheel Locking Assembly for Foldable Wheelchairs

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Solution Overview

Problem

Manual wheelchairs are not suitable for all users, and existing electric wheelchairs often require a different design that prevents folding for easier portability.

Innovation Solution

A powered wheel for wheelchairs featuring a self-contained battery, motor, and drive system with retractable locking pins that engage with the wheelchair, allowing conversion between freewheel and powered modes, and controlled by a remote or manual interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If an electric motor and control systems are built into the chair below the seat, then the wheelchair provides powered mobility assistance, but the chair cannot fold for easier portability

Engineering Contradiction:
Improvepowered mobility assistanceVSAvoidfolding capability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The powered wheel is divided into separate functional modules: a drive unit containing the electric motor and battery, and a wheel assembly. The drive unit can be detached from the wheel, allowing the wheel to be removed and the chair to fold for portability, while the drive unit can be attached to provide powered mobility assistance when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions between static and dynamic configurations. The powered wheel assembly can be dynamically attached to or removed from the wheelchair, enabling the chair to switch between a foldable manual configuration and an extended powered configuration, thus adapting to different mobility needs and portability requirements.

Inventive Principle:
Principle #15Dynamics

2Power

If a powered wheel with integrated battery and motor is used, then the wheelchair gains electric drive capability, but the device complexity increases

Engineering Contradiction:
Improveelectric drive capabilityVSAvoidintegration of battery, motor, and control systems
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The powered wheel assembly serves multiple functions: it can operate as a manual wheel when the drive unit is detached, and as a powered wheel when the drive unit is attached. The locking mechanism provides both securing functionality and mode indication, reducing the need for separate components and simplifying the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The drive unit combines the electric motor, battery, and control systems into a single integrated assembly that attaches to the wheel. This merging of components reduces the number of separate parts and connections needed, thereby reducing device complexity while maintaining full electric drive capability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If retractable locking pins are used to engage the drive unit with the wheelchair, then the powered wheel can be securely attached, but the mechanism complexity increases

Engineering Contradiction:
Improvesecure attachmentVSAvoidlocking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking pins are spring-loaded and automatically engage with the receiver when the drive unit is attached to the wheel. The springs provide automatic retraction and engagement without requiring manual operation, and the system includes automatic detection of the locked state, eliminating the need for complex manual locking mechanisms or additional actuators.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking mechanism uses simple spring-loaded pins and receivers instead of complex mechanical locking systems. The spring force provides automatic engagement and retention, replacing the need for threads, latches, or multiple fastening components, thereby achieving reliable attachment with minimal mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a wheelchair to operate as an electric wheelchair with folding capabilities, providing mobility assistance while maintaining portability and allowing manual operation when needed.

Implementation Method 1

a battery for powering the drive unit

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

an electric motor for driving the powered wheel

Methodology Applied
Scientific EffectElectric motor: Linear Motor

Implementation Method 3

at least one retractable locking pin for engaging the drive unit with the wheelchair

Methodology Applied
Scientific EffectMechanical Fastener: Mechanical Fastener

Data Source

PatentUS20250312211A1Powered Wheel for a Wheelchair
Publication Date: 2025.10.09 CONCOURSE IP PTY LTD
  • US20250312211A1 patent drawing
  • US20250312211A1 patent drawing
  • US20250312211A1 patent drawing

AI summary

Disclosed is a drive unit of a powered wheel for a wheelchair. The drive unit comprises a battery for powering the drive unit and an electric motor for driving the powered wheel. The drive unit also comprises at least one retractable locking pin for engaging the drive unit with the wheelchair to allow the electric motor to drive the wheelchair.