Powerplant Filter Mount With Extended Pilot to Prevent Cross-Threading

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Solution Overview

Problem

Existing filter mounting arrangements in powerplant fluid systems are in need of improvement for better efficiency and stability.

Innovation Solution

A fluid filter assembly with a filter housing and mount design featuring a pilot and attachment structure, where the pilot has a longer axial length than the attachment, and a threaded interface that ensures proper alignment and secure attachment to powerplant components, minimizing cross-threading risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional filter mounting arrangement is used, then the filter can be attached to the powerplant component, but the alignment and attachment process is complex and prone to cross-threading errors

Engineering Contradiction:
Improvealignment and attachment processVSAvoidcross-threading risks
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The pilot portion of the mount is inserted into the powerplant component before the threaded attachment portion is engaged. This preliminary positioning action ensures proper alignment of the threading interfaces before threads are engaged, preventing cross-threading and simplifying the installation process.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the pilot axial length is increased relative to the attachment axial length, then alignment precision is improved, but the overall mount complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidmount structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The mount is divided into distinct functional segments: a pilot portion for alignment and a threaded attachment portion for securing. This segmentation allows each portion to be optimized for its specific function while maintaining overall simplicity. The pilot portion extends beyond the threaded portion to ensure alignment occurs first during installation.

Inventive Principle:
Principle #1Segmentation

3Strength

If a threaded attachment interface is used, then secure attachment is achieved, but the installation process becomes more complex

Engineering Contradiction:
Improveattachment securityVSAvoidinstallation process
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The pilot portion performs preliminary alignment before the threaded attachment is engaged. This ensures that when threading begins, the threads are already properly aligned, making the threading process simpler and less prone to errors while maintaining secure attachment.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4635595A1Mounting components for a powerplant fluid system
Publication Date: 2025.10.22 PRATT & WHITNEY CANADA CORP
  • EP4635595A1 patent drawingFigure 1
  • EP4635595A1 patent drawingFigure 2
  • EP4635595A1 patent drawingFigure 3

AI summary

An apparatus is provided for a powerplant. This powerplant apparatus includes a fluid filter assembly (24) with a filter housing (52). The filter housing (52) extends axially along an axis (32) between a housing first end (58) and a housing second end (60). The filter housing (52) includes a mount (64) and a sidewall (68). The mount (64) is connected to the sidewall (68). The mount (64) includes a flange (78), an attachment (80) and a pilot (82). The flange (78) projects radially out from the sidewall (68) and the attachment (80) to a flange distal outer end (84). The attachment (80) extends axially between the flange (78) and the pilot (82). The attachment (80) is configured with an external threaded section (92). The pilot (82) projects axially out from the attachment (80) to the housing first end (58). The pilot (82) includes a cylindrical external surface (106) located radially inboard of the external threaded section (92). An axial length of the pilot (82) is greater than an axial length of the attachment (80).