Pre-driver Circuit for Electric Work Vehicle Parking Brake Safety

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Solution Overview

Problem

Existing electric driving wheel type work vehicles may fail to cut off power transmission to the wheels even when the parking brake is activated, due to controller malfunctions.

Innovation Solution

Incorporating a pre-driver circuit that detects the parking brake condition and cuts off the gate signal output, regardless of the controller's signal, ensuring power transmission is discontinued when the parking brake is activated, even if the controller malfunctions. This is achieved through a distribution circuit that outputs a delayed parking brake condition signal to the pre-driver circuit, which includes gate signal generation means with an inhibit terminal to stop the output of the gate signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the controller is used to detect parking brake condition and control motor drive, then the control system is simplified, but reliability deteriorates because power transmission cannot be cut off when the controller malfunctions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidpower transmission cutoff reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a pre-driver circuit as an intermediary component between the controller and the inverter. This pre-driver circuit receives the parking brake condition signal independently and can cut off the gate signal to the inverter directly, without relying on the controller's PWM output. This intermediary structure ensures that even if the controller malfunctions, the pre-driver circuit can still execute the power transmission cutoff function, thereby resolving the contradiction between simplified control system and reliable power cutoff.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a redundant controller arrangement is installed to improve reliability, then power transmission cutoff reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepower transmission cutoff reliabilityVSAvoidcontroller arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the control function into two independent parts: the controller handles normal motor drive control, while the pre-driver circuit handles the safety function of cutting off power transmission when the parking brake is activated. This segmentation allows the pre-driver circuit to operate independently with a simple logic circuit that monitors the parking brake condition and can cut off the gate signal directly, eliminating the need for redundant controllers while maintaining high reliability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the pre-driver circuit cuts off the gate signal independently based on parking brake condition, then power transmission cutoff reliability is improved, but the control system complexity increases

Engineering Contradiction:
Improvepower transmission cutoff reliabilityVSAvoidcontrol system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the traditional mechanical/electrical relay-based power cutoff mechanism with an electronic gate signal cutoff mechanism. The pre-driver circuit uses electronic logic to detect the parking brake condition and directly controls the gate signals to the inverter's switching elements. This electronic substitution achieves reliable power transmission cutoff with simpler circuitry compared to traditional mechanical relay systems, as the gate signal cutoff is achieved through logical operations rather than physical switching mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2902245B1Electric driving wheel type work vehicle
Publication Date: 2018.03.21 HITACHI CONSTRUCTION MACHINERY CO LTD
  • EP2902245B1 patent drawingFigure 1~2
  • EP2902245B1 patent drawingFigure 3~4(F)
  • EP2902245B1 patent drawingFigure 5(A)~6

AI summary

An electric driving wheel type work vehicle has a traveling motor 21, an inverter 313 for supplying the motor with three-phase power converted from DC power, a pre-driver circuit 312 for supplying a gate signal 316 to the inverter 313 on the basis of an input PWM signal, a controller 311 for outputting to the pre-driver circuit the PWM signal 315 for controlling the driving of the motor 21, parking brake means 10, and parking brake condition detection means 12 that detects the condition of the parking brake means 10. When the parking brake condition detection means 12 detects the parking brake means 10 has been operated, the pre-driver circuit 312 cuts off the output of the gate signal 316, or the input of the PWM to the pre-driver circuit 312 is cut off.