Press Device Adjustment Mechanism for Punch Positioning
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing press devices require complex and time-consuming adjustments to form electrical terminals with precise dimensions, often necessitating disassembly and reassembly in a trial-and-error process to achieve accurate fine tuning of punch positions.
Innovation Solution
A press device with an adjustment mechanism that includes an actuator and transfer member, or a knob and threaded drive bolt, allowing for in-situ linear adjustment of the punch position without disassembly, enabling precise control over the bending of terminals.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional adjustment methods using shims are used, then punch position can be adjusted, but the process requires disassembly and reassembly which is time-consuming and complex
Solution Approach 1:
The invention replaces static shim-based adjustment with a dynamic threaded rod mechanism that allows continuous adjustment of punch position. The threaded rod engages with a nut and movable plate, enabling the punch to be positioned at any point within an adjustment range through rotation of the handwheel, eliminating the need for disassembly and reassembly.
Solution Approach 2:
The invention substitutes the traditional mechanical shim insertion/removal system with a threaded fastening system. The threaded rod converts rotational motion from the handwheel into linear displacement of the punch, providing precise and repeatable adjustment without requiring the press to be disassembled.
2Manufacturing precision
If traditional adjustment methods are used, then punch position can be changed, but multiple trial and error adjustments are needed which reduces productivity
Solution Approach 1:
The adjustment mechanism allows the punch position to be pre-adjusted to the correct position before production begins. Once set, the position remains stable during operation, eliminating the need for repeated trial-and-error adjustments and maximizing productivity.
Solution Approach 2:
The mechanism provides visual feedback through the handwheel position and allows for precise incremental adjustments. The operator can observe the punch position changes in real-time and make fine adjustments until the exact desired position is achieved, reducing the number of trial runs needed.
3Measurement precision
If shims are added or removed to adjust punch height, then position accuracy can be achieved, but the device complexity increases due to disassembly requirements
Solution Approach 1:
The threaded rod and handwheel mechanism serves multiple functions: it adjusts punch height, maintains position stability during operation, and allows for quick re-adjustment if needed. This single integrated mechanism replaces the complex multi-step process of shim insertion, retention, and removal.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates efficient and accurate fine-tuning of punch positions within the press device, reducing the need for repetitive disassembly and reassembly, thereby streamlining the process of forming terminals to meet strict specifications.
Implementation Method 1
Rotation of the drive bolt via the knob moves the punch linearly from a first operative position relative to the punch zone to a second operative position relative to the punch zone to adjust a bottom location of the punch along the punch stroke
Data Source
AI summary
A press device for forming a work piece includes a punch and an adjustment mechanism. The punch is configured to move along a punch stroke toward a work piece located in a punch zone below the punch. The punch is configured to engage the work piece during the punch stroke to form the work piece. The adjustment mechanism is coupled to the punch. The adjustment mechanism includes an actuator and a transfer member. The actuator is rotationally coupled to the transfer member. The transfer member is operably coupled to the punch. The actuator is configured to rotate. The transfer member converts the rotational movement of the actuator into translational movement that advances the punch linearly from a first operative position relative to the punch zone to a second operative position relative to the punch zone to adjust a bottom location of the punch along the punch stroke.