Shaping Tools TRIZ Cases

Curved track guides lubricant flow to cans via capillary wick delivery, reducing debris buildup and maintenance needs in can processing machines.

A system uses induction heating to locally soften press hardened ultra-high strength steel parts by precisely controlling temperature and time values.

Segmented pilot and stripper modules reduce manufacturing complexity while maintaining precision in progressive die operations.

An asymmetrical die applies localized pressure to bend pipes with low radius-to-diameter ratios without deforming adjacent integral branches.

Rotating the main body and seat body around a central axle allows the pressing rod to access dented metal plates in narrow spaces.

An adjustment mechanism replaces trial-and-error shim insertion with a threaded drive bolt to enable precise in-situ punch positioning.

Spindle nut segments on a threaded bar move bending machine tool parts independently, reducing downtime during profile changes.

Open restriction member prevents excessive clamp opening, resolving insufficient clamping reliability when screw members remain unretracted.

Shuttles slide along a guide rail to mount auxiliary tools on the main bending blade, eliminating manual downtime during production cycles.

A cylindrical shaft with an annular engaging mechanism elastically deforms radially to secure pallets.

Angular protrusion molds create undercut recesses in metal surfaces, eliminating slow laser processing to boost bonding strength.

A hot-press deep-drawing apparatus uses a dynamic blank holder to suppress wrinkles during initial forming stages.

A hydrostatic pressing medium applies even pressure to a workpiece during thermal processing.

Coupled axial punches form a sealed space to pressurize steel substances during hydroforming.

Unified mask contacts link upper and lower faces via conductive elements, eliminating jumpers and simplifying mask management.

Elastic extension portions engage guiding grooves in the main body, eliminating gusset plates and reducing component count.

Stepwise pressing of flat plate material using forming dies creates three-dimensionally bent hollow pipes with controlled flange geometry.

Segmented periodic structures with varying periods prevent workpiece adhesion and reduce wear in press working.

Segmented tapered surface formation on square conductive material reduces material waste and production steps while protecting inner peripheral surfaces.

High thermal expansion inserts in a low expansion base die create clearance during cooling, preventing metal parts from locking onto complex features.

Generator transforms ram kinetic energy into stored electricity, enabling precise tool actuation without relying on stroke rate.

A gas-actuated hold-down uses a radial charging hole for rapid recharging without dismounting, resolving inaccessibility issues during operation.

Friction plug welding joins a formed metal sheet to a shaped base, reducing material waste and lead times in composite part tool manufacturing.

A molding die with movable frame members accommodates green body expansion during pressure release to prevent cracking.

Gas bulging forming synthesizes NiAl alloy thin-walled tubular parts from laminated foils.

Press forming plate material expands cylindrical walls to create annular undercuts, eliminating cold forging and annealing steps.

A hybrid stamping system uses tool-grade steel inlays cast into Kirksite alloy bases to form complex work-pieces with high precision.

Alignment indicia formed by the crimp die enable repeatable overlap distances, eliminating manual estimation and ensuring uniform force distribution.

A bending die uses a radial cam unit to rotate an engaging part along a workpiece profile.

Hydraulic pistons surround passage openings through the die accommodation plate, reducing construction footprint and eliminating separate modules.

Press-fit mounting eliminates adhesive agents while deflecting portion secures stroke length without increasing radial space.

A three-dimensional bending machine applies rear-end push force to metal tubes during continuous feeding.

Segmented structural frames with linking members replace large steels to reduce weight and production costs.

A piercing die and punch integrate projection end removal with boss swaging in a single continuous operation.

Segmented interchangeable cassette allows independent roller removal, reducing maintenance downtime and operational costs.

Concave side surfaces on assembled die members absorb outward deformation forces, preventing frame damage and maintaining precision under high pressure.

Rear spray evaporation extracts heat from hot armor steel, reducing coolant volume and structural complexity in high-throughput presses.

A tube flaring tool uses a movable punch assembly to align punches with the workpiece for precise flaring.

Positionable tool punch and die holders adjust along a stroke axis to accommodate varying tool head heights.

A guide member pre-aligns connectors to maintain precision during high-force crimping.

A multi-punch assembly uses a rotating striker body to enable tool-less punch selection and rapid interchange within turret press stations.

Molds longitudinal beads on elongated metal plates to prevent twisting and deflection during high-speed conveying, improving manufacturing precision.

A splined shaft connection transmits torque while separate cylindrical mating surfaces handle radial forces to reduce wear.

Gripping fingers manipulate metal sheets and bending tools via a complementary recess, eliminating separate manipulators.

Multi-directional rolling forms variable thickness vehicle parts from coated steel, eliminating welded joint strength reduction.

Multi-stage cutting tool positions sheet metal blanks and embosses roof shapes in a single stroke.

Segmented base and pin modules control reciprocation precision while reducing assembly complexity.