Printed Filter Bracket for Plug Connector Shield Interference

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Solution Overview

Problem

Existing plug connectors struggle to effectively filter out interference induced by the shielding layer of cables, leading to additional electromagnetic interference, and require complex additional circuit devices that complicate ground design and are difficult to integrate within limited plug connector spaces.

Innovation Solution

A bracket with a printed filter circuit, comprising at least one resistor and capacitor connected in parallel, is integrated into the plug connector. This filter circuit is electrically connected to the shielding layer of the cable and grounded, allowing it to filter out induced currents in the ground loop, thereby reducing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a separate electromagnetic interference filter circuit is provided on the electronic device, then interference filtering capability is improved, but device complexity and ground design difficulty increase

Engineering Contradiction:
Improveinterference filtering capabilityVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The filter circuit is merged with the bracket structure, combining the mechanical support function with the electrical filtering function. The bracket serves dual purposes: providing structural support and housing the filter circuit components (resistors and capacitors) that filter electromagnetic interference, thereby eliminating the need for separate filter circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bracket is transformed into a multi-functional component that simultaneously performs mechanical support and electrical interference filtering. By integrating the filter circuit into the bracket, the same structural element serves multiple functions: mechanical stabilization, electrical connection, and electromagnetic interference filtration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If additional circuit equipment is added to the cable system, then interference filtering is improved, but ease of manufacture and integration difficulty worsen

Engineering Contradiction:
Improveinterference filtering capabilityVSAvoidease of manufacture
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The filter circuit components (resistors and capacitors) are integrated directly into the bracket structure, combining multiple functions into a single manufactured component. This merger simplifies the manufacturing process by reducing the number of separate parts that need to be produced and assembled, while still providing effective interference filtering.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If the bracket is transformed into a mechatronic device with printed filter circuit, then interference filtering capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinterference filtering capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Traditional mechanical brackets are replaced with mechatronic brackets that incorporate printed electronic circuits. The filter circuit is printed directly onto the bracket structure, replacing what would traditionally be separate mechanical and electrical components, thereby integrating filtering capability into the mechanical support structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The bracket undergoes a parameter change from purely mechanical to mechatronic by incorporating printed electronic circuits. This parameter change enables the bracket to perform both mechanical support and electrical filtering functions, with the printed circuit parameters (resistors and capacitors) providing the filtering capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of the filter circuit in the bracket effectively reduces or eliminates interference to signals transmitted by the cable, simplifies the design by eliminating the need for additional filter circuits, and enhances the robustness of the electrical system.

Implementation Method 1

a circuit is printed on the bracket; and the circuit comprises a filter circuit, the filter circuit comprising at least one resistor and capacitor connected in parallel

Methodology Applied
Scientific EffectFilter circuit: Filter (electronic)

Data Source

PatentUS20250202141A1Bracket, connector comprising bracket and method for forming bracket
Publication Date: 2025.06.19 HARTING INT INNOVATION AG
  • US20250202141A1 patent drawing
  • US20250202141A1 patent drawing
  • US20250202141A1 patent drawing

AI summary

The present application discloses a bracket, a plug connector comprising the bracket, and a method for forming a bracket. A bracket disposed in a plug connector is provided, the plug connector being used to connect a cable between electronic devices, the cable comprising a wire core for transmitting signals and a shielding layer surrounding the wire core, the shielding layer of the cable being fitted to the bracket, wherein a circuit is printed on the bracket; and the circuit comprises a filter circuit, the filter circuit comprising at least one resistor and capacitor connected in parallel, the filter circuit having a first end and a second end, the first end being electrically connected to the shielding layer of the cable and acting as a node where the at least one resistor and capacitor are connected in parallel, and the second end of the filter circuit being grounded and acting as another node where the at least one resistor and capacitor are connected in parallel.