Rapid Probe Cooling via Pneumatic Gas Flow

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Solution Overview

Problem

The direct sample introduction method in mass spectrometry requires a significant waiting time for the probe to cool down from 500°C to room temperature, limiting analysis throughput due to the need for manual handling of a heated probe.

Innovation Solution

A direct sample introduction device with a pre-evacuating chamber and ventilation units that allow for controlled gas flow to rapidly cool the sample introduction probe by evacuating and supplying gas through separate units connected to a low-pressure source and a gas supply source, respectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the probe is heated to 500°C to vaporize the sample, then the sample vaporization is effective, but the cooling time increases and analysis throughput decreases

Engineering Contradiction:
Improveprobe temperatureVSAvoidcooling time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The patent introduces a gas supply unit that supplies gas (such as nitrogen or air) to the probe during the cooling phase. This pneumatic cooling method rapidly reduces the probe temperature from 500°C to room temperature, significantly decreasing the cooling time and allowing faster probe removal while maintaining safety.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If the probe is heated to 500°C to vaporize the sample, then the sample vaporization is effective, but the waiting time for safe probe removal increases

Engineering Contradiction:
Improveprobe temperatureVSAvoidanalysis throughput
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

By using gas supply for active cooling, the system reduces the waiting time for safe probe removal. The gas flow rapidly cools the probe, enabling quicker probe extraction and increasing the number of samples that can be analyzed per unit time, thus improving overall productivity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Device complexity

If natural cooling is used after probe heating, then the system is simple, but the cooling process is slow and inefficient

Engineering Contradiction:
Improvecooling system complexityVSAvoidcooling time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent adds a gas supply unit connected to a gas source, which introduces a controlled flow of cooling gas to the probe. This active pneumatic cooling system, while adding some complexity, dramatically reduces cooling time compared to passive natural cooling, achieving a favorable balance between system complexity and cooling efficiency.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces the cooling time of the sample introduction probe, allowing for safer and more efficient handling and increasing analysis throughput by enabling quicker probe removal after analysis.

Implementation Method 1

a gas flow from the first ventilation unit to the second ventilation unit is formed in the pre-evacuating chamber 2 so that the sample introduction probe can be efficiently cooled by this gas flow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11387089B2Direct sample introduction device and method for cooling sample introduction probe
Publication Date: 2022.07.12 SHIMADZU CORP
  • US11387089B2 patent drawing
  • US11387089B2 patent drawing
  • US11387089B2 patent drawing

AI summary

A direct sample introduction device includes: a pre-evacuating chamber that has an internal space extending in a first direction through which a sample introduction probe extends in the first direction; a first ventilation unit that is allowed to be opened and closed, with a first end thereof being connected to the pre-evacuating chamber; and a second ventilation unit a first end of which is connected to the pre-evacuating chamber and a second end of which is connected to a low pressure source.