Propane Biosynthesis via CoA-Dependent Butyraldehyde Pathway

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Solution Overview

Problem

Natural metabolic pathways for the renewable biosynthesis of propane do not exist, and previous microbial pathways for propane production are limited by the availability of butyraldehyde precursors and the poor activity of aldehyde deformylating oxygenase (ADO) with butyraldehyde.

Innovation Solution

Construction of novel CoA-dependent butyraldehyde pathways in E. coli that bypass fatty acid synthesis, utilizing enzymes such as acetyl-CoA acetyltransferase, 3-hydroxybutyrl-CoA dehydrogenase, 3-hydroxybutyryl-CoA dehydratase, trans-2-enoyl-CoA reductase, and aldehyde deformylating oxygenase (ADO) to produce propane independently of aldehyde-alcohol dehydrogenase and fatty acid synthesis, with ADO variants like ADOA134F for enhanced activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the Ehrlich pathway (keto acid route) is used for butyraldehyde production, then branched chain alcohols and aldehyde precursors are produced at higher yields, but ADO has strong preference for straight chain aldehyde substrates making it less attractive

Engineering Contradiction:
Improveyield of branched chain alcohols and aldehyde precursorsVSAvoidsubstrate preference of ADO
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent extracts and eliminates the branching step in the metabolic pathway by using straight-chain precursors (acetyl-CoA) instead of branched-chain precursors (isobutyryl-CoA). This ensures compatibility with ADO's substrate preference while still achieving butyraldehyde production through a modified straight-chain pathway.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the substrate parameter from branched-chain keto acids to straight-chain keto acids, which are then converted to butyraldehyde through the engineered pathway. This parameter change makes the substrate compatible with ADO's strong preference for straight chain aldehyde substrates.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the CoA-dependent butanol pathway is used, then butyraldehyde can be produced via straight chain route, but the pathway is limited by total flux through fatty acid synthesis

Engineering Contradiction:
Improvesubstrate compatibility with ADOVSAvoidtotal flux through fatty acid synthesis
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent extracts and removes the limiting fatty acid synthesis step from the pathway. Instead of relying on FAS to provide butyryl-CoA, the invention uses an alternative route where butyraldehyde is produced independently of FAS flux limitations, thereby bypassing the productivity constraint.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the butyraldehyde production pathway from the fatty acid synthesis pathway. By using separate enzymatic steps (including carboxylic acid reductase and other enzymes) that do not depend on FAS flux, the invention creates an independent route that avoids the bottleneck imposed by fatty acid synthesis capacity.

Inventive Principle:
Principle #1Segmentation

3Productivity

If ADO is used to convert butyraldehyde to propane, then propane can be produced, but the activity of ADO with butyraldehyde is poor

Engineering Contradiction:
Improvepropane productionVSAvoidactivity of ADO with butyraldehyde
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the chemical structure parameter of the aldehyde substrate by ensuring production of straight-chain butyraldehyde rather than branched-chain isobutyraldehyde. This structural parameter change significantly improves ADO's catalytic activity and reliability, as ADO has strong preference for straight chain aldehyde substrates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces intermediary enzymes and steps (including carboxylic acid reductase and other pathway enzymes) that mediate the conversion of metabolic intermediates to butyraldehyde in a form that is highly suitable for ADO catalysis. This intermediary pathway ensures optimal substrate presentation to ADO, improving its activity and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables increased propane production by utilizing butyraldehyde as a precursor, overcoming previous limitations and expanding the metabolic toolbox for renewable propane and butanol production, with the atoB-TPC7-ADO pathway being the most effective in producing propane.

Implementation Method 1

The discovery of an aldehyde deformylating oxygenase (ADO) from cyanobacteria, however, has paved the way for synthetic alkane pathways to be constructed

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

aldehyde deformylating oxygenase (ADO) to produce propane

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

3-hydroxybutyryl-CoA dehydratase, trans-2-enoyl-CoA reductase

Methodology Applied
Scientific EffectDehydration:

Implementation Method 4

trans-2-enoyl-CoA reductase, and aldehyde deformylating oxygenase (ADO) to produce propane

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS10822624B2Compositions and methods for recombinant biosynthesis of propane
Publication Date: 2020.11.03 C3 BIOTECHNOLOGIES LTD
  • US10822624B2 patent drawing
  • US10822624B2 patent drawing
  • US10822624B2 patent drawing

AI summary

Provided are genetically engineered microorganism that catalyze the synthesis of propane and/or butanol from a suitable substrate such as glucose. Also provided are methods of engineering said genetically engineered microorganism and methods of producing propane and/or butanol using the genetically engineered microorganism.