Protein Purification via Alkaline pH Control

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Solution Overview

Problem

Current protein purification methods often use food-non-safe chemicals and result in denatured proteins with undesirable odors and flavors, limiting their application in food products that mimic animal-derived foods.

Innovation Solution

A method involving maintaining a pH of about 8.5 to 12 throughout the purification process to minimize undesirable odors and flavors, and increase protein yield, using techniques such as lysing, clarifying, filtering, and pasteurizing protein compositions from microbial, fungal, and Archaea cells, which results in functional, non-denatured proteins suitable for food products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional protein purification methods are used, then protein can be purified, but the protein becomes denatured and develops undesirable odors and flavors

Engineering Contradiction:
Improveprotein purityVSAvoidundesirable odors and flavors
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by maintaining a high pH (8.5-12.0) throughout the protein purification process. This pH condition prevents protein denaturation and minimizes the formation of undesirable odors and flavors, while still achieving effective purification through the modified purification steps

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional protein purification methods are used, then protein can be purified, but food-safe chemicals are not used

Engineering Contradiction:
Improveprotein purityVSAvoidfood-safety
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent employs food-safe chemicals that are generally recognized as safe (GRAS) materials for the purification process. These chemicals are used in a controlled manner and can be removed or degraded, leaving no harmful residues in the final protein product, thus ensuring food safety while maintaining purification effectiveness

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If pH is less than 8.5 during purification, then process is more neutral, but increased off-flavors and off-odors occur with reduced protein yield

Engineering Contradiction:
Improveprocess neutralityVSAvoidoff-flavors and off-odors
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent deliberately changes the pH parameter to a high range (8.5-12.0) during the purification process. This alkaline condition is maintained throughout all purification steps to prevent protein denaturation and minimize off-flavors and off-odors, accepting that the process is not neutral but achieving superior product quality

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces protein compositions with minimal off-flavors and odors, enhancing their functionality and yield, making them suitable for food products like meat and dairy replicas without using harmful chemicals.

Implementation Method 1

maintaining a pH of about 8.5 to 12 throughout the purification process

Methodology Applied
Scientific EffectpH control:

Implementation Method 2

pasteurizing the protein composition

Methodology Applied
Scientific Effectthermal pasteurization: Heating

Data Source

PatentUS20240292865A1Protein methods and compositions
Publication Date: 2024.09.05 IMPOSSIBLE FOODS INC
  • US20240292865A1 patent drawing
  • US20240292865A1 patent drawing
  • US20240292865A1 patent drawing

AI summary

This disclosure describes methods for purifying protein, and more particularly to methods for purifying protein that minimize the development of undesirable odors and flavors in the purified protein and increase protein yield.