Proximity Electrode Aperture Structure for Higher SNR Imaging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current charged particle beam devices face limitations in achieving high-performance imaging and inspection on the micrometer and nanometer scale due to suboptimal electrode designs, which affect the passage of primary and signal charged particles, leading to reduced signal-to-noise ratio and contrast.

Innovation Solution

A proximity-electrode with a large aperture and radially cantilevering protrusions of n-fold rotational symmetry is introduced, enhancing signal charged particle collection while minimizing field penetration and shadowing, thereby improving imaging and inspection capabilities without deteriorating the primary beam spot size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the aperture of the proximity-electrode is enlarged to collect more signal charged particles, then the signal-to-noise ratio and contrast are improved, but the field penetration and shadowing effects increase

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidfield penetration
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The electrode body is segmented with multiple protrusions extending into the aperture, dividing the aperture into multiple sub-apertures. This segmentation allows the electrode to maintain a large overall aperture for enhanced signal collection while the protrusions create individual smaller pathways that reduce field penetration and shadowing effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions are strategically positioned at specific locations within the aperture to create localized field control. This local quality modification allows different regions of the aperture to have different field characteristics, enabling optimized signal collection in some regions while minimizing harmful field penetration in others.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the aperture of the proximity-electrode is enlarged to collect more signal charged particles, then the signal-to-noise ratio and contrast are improved, but the primary beam spot size deteriorates

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidprimary beam spot size
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The aperture is segmented into multiple sub-apertures by the protrusions, allowing the primary beam to pass through defined pathways while signal particles are collected from broader angles. This maintains beam focus quality while enhancing signal collection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions extend radially into the aperture from the electrode body, adding a dimensional structure that controls field distribution without blocking the primary beam path. This three-dimensional structure enables simultaneous optimization of beam spot size and signal collection angle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the proximity-electrode is positioned closer to the sample to enhance signal collection, then the signal-to-noise ratio is improved, but the risk of electric arcing increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidelectric arcing risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The segmented aperture structure with protrusions creates multiple smaller electric field regions rather than one large continuous field. This segmentation reduces the overall field strength in each region, lowering the probability of electric arcing when the electrode is positioned close to the sample.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions modify the electric field distribution parameters by creating localized field concentrations and reductions in different regions. This parameter optimization allows the electrode to operate at closer distances to enhance signal collection while the field distribution changes prevent runaway field strengths that would cause arcing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved proximity-electrode design allows for increased signal charged particle collection and detection, enhancing signal-to-noise ratio, acquisition time, and contrast, while maintaining a comparable primary beam spot size and reducing the risk of electric arcing.

Implementation Method 1

a retarding field device for retarding the primary charged particle beam before the primary charged particle beam impinges on the sample

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

the retarding field device comprising an objective lens and a proximity-electrode arranged downstream of a principal plane of the objective lens; wherein the charged particle beam device is adapted for guiding the primary charged particle beam along an optical axis to the sample

Methodology Applied
Scientific EffectElectrostatic lens: Electrostatic Lens

Data Source

PatentUS20250104959A1Proximity-electrode, charged particle beam device and method for inspecting and/or imaging a sample
Publication Date: 2025.03.27 ICT INTEGRATED CIRCUIT TESTING GESELLSCHAFT FUER HALBLEITERPRUEFTECHNIK GMBH
  • US20250104959A1 patent drawing
  • US20250104959A1 patent drawing
  • US20250104959A1 patent drawing

AI summary

A proximity-electrode for a charged particle beam device is provided, the proximity-electrode including a body having an aperture within the body, and the body having a plurality of protrusions cantilevering radially into the aperture, and the aperture and the protrusions having an n-fold rotational symmetry, where n is an integer.