pSTTM Memory Stack Oxygen Barrier Design

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Solution Overview

Problem

The scaling of features in integrated circuits poses challenges for the commercialization of perpendicular spin transfer torque memory (pSTTM) devices, particularly in achieving thermal stability and reducing retention loss, which are crucial for non-volatile embedded memory applications.

Innovation Solution

A material layer stack for pSTTM devices is engineered with a magnetic tunnel junction, an oxide layer, a protective layer, and a conductive capping layer with low oxygen affinity, which enhances perpendicular anisotropy and stability by preserving iron-oxygen hybridization at the interface, preventing oxygen scavenging and physical sputter damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional pSTTM stack structures are used, then device fabrication is simpler, but thermal stability and retention are insufficient

Engineering Contradiction:
Improvethermal stabilityVSAvoidstack structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the protective function into multiple distinct layers: a first protective layer (e.g., Ru, Rh, Ir) and a second protective layer (e.g., Ta, W, Pt). This segmentation allows each layer to perform specific protective functions - the first layer prevents oxygen diffusion while the second layer provides mechanical protection during fabrication, thereby improving thermal stability without requiring a single complex material

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures combining different protective layers with the magnetic tunnel junction and oxide layer. The combination of materials with different properties (e.g., Ru for oxygen barrier, Ta for mechanical protection) creates a composite stack that achieves superior thermal stability and retention compared to conventional single-material structures

Inventive Principle:
Principle #40Composite materials

2Productivity

If feature size is scaled down to increase density, then chip functionality increases, but thermal stability and retention loss worsen

Engineering Contradiction:
Improvedevice densityVSAvoidthermal stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by providing enhanced protective layers specifically at the oxide layer interfaces where oxygen diffusion is most problematic. The first protective layer is positioned directly adjacent to the oxide layer to locally prevent oxygen scavenging, while the second protective layer provides localized mechanical protection. This localized protection allows smaller feature sizes to maintain thermal stability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protective layers are applied in advance before subsequent fabrication processes that could cause damage. The first protective layer is deposited on the oxide layer before magnetron sputtering processes, and the second protective layer is deposited before any physical sputter damage could occur. This preliminary protection enables scaling to smaller features without compromising thermal stability

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If oxide layer is exposed during fabrication, then fabrication process is simpler, but iron-oxygen hybridization is lost and anisotropy decreases

Engineering Contradiction:
Improvefabrication simplicityVSAvoidinterfacial perpendicular anisotropy
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The first protective layer is deposited on the oxide layer before any fabrication processes that could cause damage or oxygen loss. This protective layer acts as a cushion that prevents physical sputter damage and oxygen diffusion during subsequent manufacturing steps, preserving the iron-oxygen hybridization and perpendicular anisotropy while allowing standard fabrication processes to continue

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The first protective layer serves as an intermediary between the oxide layer and the fabrication environment. It mediates the interaction by preventing direct exposure to oxygen-scavenging processes and physical damage, thereby preserving the critical iron-oxygen hybridization at the interface without requiring changes to the overall fabrication process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves thermal stability and reduces retention loss in pSTTM devices, maintaining interfacial perpendicular anisotropy and enhancing coercivity, making them more suitable for smaller feature sizes and scaled cell sizes.

Implementation Method 1

A conductive capping layer is disposed directly on the protective layer, the conductive capping layer having a low oxygen affinity

Methodology Applied
Scientific EffectOxygen diffusion barrier: Diffusion Barrier

Implementation Method 2

enhances perpendicular anisotropy and stability by preserving iron-oxygen hybridization at the interface

Methodology Applied
Scientific EffectHybridization: Chemical Bonding

Implementation Method 3

protective layer, and a conductive capping layer with low oxygen affinity, which enhances perpendicular anisotropy and stability by preserving iron-oxygen hybridization at the interface, preventing oxygen scavenging and physical sputter damage

Methodology Applied
Scientific EffectPhysical sputtering: Sputtering

Data Source

PatentUS11404630B2Perpendicular spin transfer torque memory (pSTTM) devices with enhanced stability and method to form same
Publication Date: 2022.08.02 INTEL CORP
  • US11404630B2 patent drawing
  • US11404630B2 patent drawing
  • US11404630B2 patent drawing

AI summary

A material layer stack for a pSTTM memory device includes a magnetic tunnel junction (MTJ) stack, a oxide layer, a protective layer and a capping layer. The MTJ includes a fixed magnetic layer, a tunnel barrier disposed above the fixed magnetic layer and a free magnetic layer disposed on the tunnel barrier. The oxide layer, which enables an increase in perpendicularity of the pSTTM material layer stack, is disposed on the free magnetic layer. The protective layer is disposed on the oxide layer, and acts as a protective barrier to the oxide from physical sputter damage during subsequent layer deposition. A conductive capping layer with a low oxygen affinity is disposed on the protective layer to reduce iron-oxygen de-hybridization at the interface between the free magnetic layer and the oxide layer. The inherent non-oxygen scavenging nature of the conductive capping layer enhances stability and reduces retention loss in pSTTM devices.