Pt-Ru-Bi Catalyst for CO-Free Hydrogen Generation

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Solution Overview

Problem

Current catalysts for hydrogen generation from small organic molecules require elevated temperatures and generate carbon monoxide as a by-product, which poisons fuel cells, hindering the development of efficient indirect hydrogen fuel cells for portable and zero-emission vehicles.

Innovation Solution

Development of mixed metal catalysts comprising platinum, ruthenium, and bismuth in oxide or carbonate forms, supported on materials like carbon, titania, or alumina, which facilitate hydrogen generation from small organic molecules like formic acid at ambient temperatures and pressures without producing carbon monoxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional catalysts are used for hydrogen generation from small organic molecules, then hydrogen can be generated, but carbon monoxide is generated as a by-product which poisons fuel cells

Engineering Contradiction:
Improvehydrogen generation rateVSAvoidcarbon monoxide generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the operating parameters from conventional high-temperature conditions to ambient temperature and pressure conditions. This parameter change fundamentally alters the reaction pathway to eliminate CO formation while maintaining hydrogen generation efficiency through the use of formic acid as a selective dehydrogenation substrate.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite catalyst systems comprising multiple metal components (such as Pt, Pd, or Rh supported on metal oxides like TiO2, SiO2, or Al2O3). These composite materials work synergistically to promote selective dehydrogenation of formic acid to hydrogen and carbon dioxide, preventing CO formation through the combined electronic and geometric effects of the composite structure.

Inventive Principle:
Principle #40Composite materials

2Productivity

If reforming catalysts functioning at elevated temperatures are used, then hydrogen generation is achieved, but the process requires very high temperatures which increases energy consumption

Engineering Contradiction:
Improvehydrogen generation efficiencyVSAvoidoperating temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The invention fundamentally changes the operating temperature parameter from conventional high-temperature reforming (typically 200-500°C) to ambient temperature conditions. This is achieved by selecting formic acid as the hydrogen source and using catalysts optimized for low-temperature dehydrogenation, thereby eliminating the need for thermal energy input while maintaining high hydrogen generation rates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the thermal energy input mechanism (heating systems) with a catalytic chemical mechanism that operates spontaneously at ambient conditions. The catalyst provides an alternative reaction pathway with lower activation energy, substituting the need for thermal activation with catalytic activation, thereby eliminating complex heating infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If chemical storage of hydrogen is implemented, then storage difficulties are circumvented, but additional equipment and processing steps are required

Engineering Contradiction:
Improvestorage flexibilityVSAvoidequipment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention extracts only the essential hydrogen generation function from complex reforming systems by using formic acid dehydrogenation. This simplified approach eliminates the need for complex reforming equipment, high-temperature reactors, and CO removal systems, requiring only a simple catalyst bed and formic acid storage container, thereby reducing device complexity while maintaining chemical storage flexibility.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalysts achieve high selectivity and efficiency in hydrogen generation, with over 99% conversion of formic acid to hydrogen and carbon dioxide at low temperatures, enabling the use in portable devices and fuel cells without carbon monoxide poisoning.

Implementation Method 1

catalysts for the dehydrogenation of a small organic molecule in a liquid state... Effective dehydrogenation catalysts can have the formula PtaRubBicOx... The catalyst can be readily generated as nanoparticles that can be decorated on a supporting material to present a large surface area for conduct of a heterogeneous dehydrogenation reaction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS8754000B2Catalyst for hydrogen generation from small organic molecules
Publication Date: 2014.06.17 THE UNIVERSITY OF HONG KONG
  • US8754000B2 patent drawing
  • US8754000B2 patent drawing
  • US8754000B2 patent drawing

AI summary

A catalyst for the generation of hydrogen from a small organic molecule comprises a tertiary metal composition where: the first metal is either Pt or Ru; the second metal is at least one of Pt, Ru, Au, Pd, Rh, Ir, Os, and/or Re; and Bi, primarily present in the form of an oxide or of a mixture of oxides and carbonates and in the +3 oxidation state. A portion of the first and/or second metal may be in the form of an oxide. The catalyst can be in the form of a nanoparticle and supported on an inert substrate, such as carbon. The catalyst can be used for dehydrogenation of formic acid or other small organic molecules in a liquid state at ambient pressures and at temperatures below the boiling point of the liquid. The liquid can be an aqueous solution of the small organic molecule.