PTO Drive Device with Dual Switching for Compact Tractor

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Solution Overview

Problem

Existing drive devices for power take-off shafts in narrow-track tractors are complex and require many components, making them unsuitable for compact designs needed for efficient operation as both motor and ground-speed power take-off shafts.

Innovation Solution

A drive device with a minimal component count, featuring a first switching device for connecting the power take-off shaft to a diesel engine and a second switching device for connecting it to the front wheels' drive, allowing operation as a motor or ground-speed power take-off shaft, with a four-wheel drive coupling and shiftable transmission for efficient gear shifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a drive device for PTO shaft is designed with multiple switching devices and gear stages to enable both motor PTO and ground-speed PTO operations, then the functionality and versatility are improved, but the device complexity and number of components increase

Engineering Contradiction:
Improvedual operation capability (motor PTO and ground-speed PTO)VSAvoidnumber of switching devices and gear stages
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by enabling the PTO shaft to serve dual functions: as a motor PTO shaft when connected to the drive engine via the first switching device, and as a ground-speed PTO shaft when connected to the front wheel drive via the second switching device. This multi-functionality allows a single PTO shaft system to replace what would traditionally require separate drive systems, thereby improving versatility while managing complexity through shared components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs dynamics through the use of shiftable transmissions with multiple gear stages that can be dynamically switched between different ratios. The first and second switching devices enable dynamic reconfiguration of the power flow paths, allowing the system to adapt between different operational modes (motor PTO with four stages, ground-speed PTO with two stages) based on real-time requirements, thus resolving the contradiction between versatility and complexity.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If the PTO shaft is designed for compact dimensions to suit narrow-track tractors, then the space efficiency is improved, but the available space for complex switching mechanisms and gear stages is reduced

Engineering Contradiction:
Improveoverall size of drive deviceVSAvoidspace required for switching devices and transmissions
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the switching devices and gear stages into a compact, unified transmission system. The first and second switching devices are arranged to share common components and space, with the shiftable transmissions for motor PTO and ground-speed PTO operations being mechanically integrated rather than separate systems. This consolidation reduces the overall volume required while maintaining the necessary complexity for dual functionality, directly addressing the space constraint in narrow-track tractor applications.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3138719B1Drive device for the drive of a pto shaft
Publication Date: 2020.01.29 ZF FRIEDRICHSHAFEN AG
  • EP3138719B1 patent drawingFigure 1

AI summary

A drive device for driving the PTO stub shaft (1) as a ground-driven PTO or as an engine PTO has a second switching device (13) by means of which the second input shaft can be connected to the all-wheel drive coupling (27) for the front wheels.