Hydromechanical PTO Power Management for Traction and Implement Balance
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Solution Overview
Problem
Existing hydromechanical transmission systems face inefficiencies in power management, leading to engine overload and decreased traction and implement performance due to complex control strategies and fixed power partitioning, which hinder adaptability and increase fuel consumption.
Innovation Solution
A vehicle system with a hydromechanical transmission and a power-management control unit that determines net available power to strategically distribute energy between the transmission, drive axle, and implements, allowing for dynamic power balancing and prioritization based on operational conditions and customer preferences.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If disparate controllers are used to independently manage power flow for implements, auxiliary devices, and drive axles, then each component can be controlled independently, but the system complexity increases and computing resources are consumed
Solution Approach 1:
The patent consolidates multiple disparate controllers into a single centralized power management controller that manages power distribution to implements, auxiliary devices, and drive axles. This unified controller architecture reduces system complexity and computing resource consumption while maintaining the ability to independently control each component through integrated power flow management based on net available power calculations.
2Device complexity
If fixed power partitioning is used for implements and traction, then power distribution is simplified, but traction power is reduced when implement power is prioritized and vice versa
Solution Approach 1:
The patent implements dynamic power allocation that continuously adjusts power distribution between implements and traction based on real-time operating conditions and priority settings. The system calculates net available power and dynamically partitions power flow to optimize performance, allowing operators to prioritize either implement power or traction power as needed, rather than using fixed power partitioning ratios.
3Speed
If engine speed is managed based on drive pedal input, then vehicle acceleration response is improved, but fuel consumption increases during extended road travel due to high speed and low load operation
Solution Approach 1:
The patent changes the engine speed management parameter from drive pedal input alone to a comprehensive power management strategy that considers net available power, implement power requirements, and traction power requirements. This allows the engine to operate at optimal speeds for fuel efficiency during steady-state road travel while maintaining the capability for rapid acceleration response when needed, by coordinating engine speed with overall system power demands rather than solely with accelerator pedal position.
4Ease of operation
If uncoordinated power distribution strategy is used with separate control units, then each control unit operates independently, but engine overload occurs during combined maneuvers when vehicle is accelerating and implements are operated in tandem
Solution Approach 1:
The patent implements a coordinated power distribution strategy with feedback mechanisms that monitor total power demands from implements and traction simultaneously. The centralized controller calculates net available power and adjusts power allocation in real-time to prevent engine overload during combined maneuvers, such as when the vehicle is accelerating while implements are operated in tandem. This feedback-based coordination ensures reliable engine operation while maintaining independent control capabilities.
Data Source
AI summary
Methods and systems for a hydromechanical transmission. In one example, a vehicle system includes a hydromechanical transmission with a power-take off (PTO) that is designed to rotationally couple to an implement. The vehicle system further includes an engine coupled to the hydromechanical transmission and a power-management control unit configured to, during a drive or coast condition, cause the power-management control unit to: determine a net available power for the hydromechanical transmission and manage a power flow between the hydromechanical transmission, a drive axle, and the implement based on the net available power.


