Purge Valve Blockage Detection Using Statistical Signal Processing

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Solution Overview

Problem

Current methods for detecting faults in the gasoline vapor filter and purge valve in vehicles require the engine to run at low idle for extended periods, limiting their practicality and efficiency.

Innovation Solution

A method that involves changing the state of the purge valve and measuring engine parameters connected to the mixture, calculating a correlation indicator, and comparing it against a threshold, allowing for fault detection without prolonged engine idling, using sensors at the air intake manifold and lambda probes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the engine runs at low idle for extended periods to detect purge valve faults, then the detection accuracy is improved, but the productivity and practicality deteriorate

Engineering Contradiction:
Improvepurge valve fault detection accuracyVSAvoidvehicle usage efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies periodic action by commanding a series of opening and closing cycles of the purge valve during normal engine operation rather than requiring continuous idle running. The ECU performs multiple test cycles where the purge valve is alternately opened and closed, allowing fault detection through periodic measurement of engine parameters such as torque, engine speed, and inlet pressure variations during these cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent utilizes parameter changes by monitoring variations in engine operating parameters (torque, engine speed, inlet pressure, mixture richness) that occur when the purge valve state changes. The system detects faults by analyzing whether these parameters vary beyond predetermined thresholds in response to purge valve actuation, enabling accurate fault detection without requiring the engine to run at idle.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the engine runs at low idle for purge valve testing, then the detection reliability is improved, but the loss of time increases

Engineering Contradiction:
Improvepurge valve operation validationVSAvoididle period duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements preliminary action by performing purge valve fault detection during normal engine operation before the vehicle is parked or before idle periods would naturally occur. The ECU integrates the fault detection function into the regular engine control routine, allowing validation of purge valve operation to be completed as part of normal driving cycles rather than requiring separate dedicated idle testing periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent ensures continuity of useful action by enabling purge valve detection to occur during normal engine operation across various operating conditions. The system can continuously monitor and detect purge valve faults during regular driving without interrupting the vehicle's useful operation, thereby maintaining both detection reliability and minimizing time loss.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If multiple opening and closing cycles of the purge valve are commanded, then the statistical significance of measurement is improved, but the duration of the test increases

Engineering Contradiction:
Improvestatistical significance of parameter measurementVSAvoidtest execution time
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent applies partial or excessive action by commanding a series of opening and closing cycles of the purge valve - more than a single test cycle - to obtain statistically significant measurements. The ECU performs multiple test cycles where the purge valve is alternately opened and closed, allowing the system to accumulate sufficient data points for reliable statistical analysis of parameter variations while keeping each individual cycle brief.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8943878B2Method and device for detecting the blockage of a gasoline vapor filter purge valve
Publication Date: 2015.02.03 VITESCO TECHNOLOGIES GMBH
  • US8943878B2 patent drawing
  • US8943878B2 patent drawing

AI summary

A method for detecting the blockage of a gasoline vapor filter (3) bleed valve (4) for a motor vehicle internal combustion engine (1), includes at least one sequence of the following steps: a step of controlling the opening of the bleed valve (4), a step of measuring at least one operating parameter of the internal combustion engine (1), which is related to the mixture taken into the engine, a step of calculating an indicator, via statistical signal-processing on at least one measured parameter, and of comparing the indicator to a predetermined value. A detection device capable of implementing the method is described.