PV Inverter Threshold Control to Prevent Repeated Grid Switching

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Solution Overview

Problem

Inverters frequently switch between standby and grid-connected states due to low energy generation from photovoltaic panels, leading to increased power consumption and reduced service life of electrical components.

Innovation Solution

The inverter is controlled to operate in an off-grid state when the direct-current voltage exceeds a threshold, consuming energy from the photovoltaic array through adjustments to the power conversion circuit or temperature regulation system parameters, and switches to grid-connected state when predetermined conditions are met, including direct-current voltage and power thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the inverter operates in grid-connected state when photovoltaic energy generation is low, then the inverter can maintain grid connection, but the inverter frequently switches between standby and grid-connected states, increasing power consumption and reducing service life of electrical components

Engineering Contradiction:
Improveservice life of electrical componentsVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller performs preliminary assessment of photovoltaic array output before allowing grid connection. It detects whether the output meets the threshold requirement in advance, and only permits transition to grid-connected state when conditions are satisfied, thereby avoiding frequent switching and reducing wear on electrical components

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors the output of the photovoltaic array and uses feedback control to determine whether to maintain grid-connected state or switch to standby state. When the output falls below the threshold, the controller receives feedback and switches to standby state, preventing unnecessary switching cycles and reducing power consumption

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the inverter switches frequently between standby and grid-connected states, then the inverter can adapt to low energy generation conditions, but the frequent switching increases power consumption and reduces service life of electrical components

Engineering Contradiction:
Improveadaptation to low energy generationVSAvoidservice life of electrical components
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a threshold parameter for photovoltaic array output. The controller changes the operational state of the inverter based on whether the output parameter meets this threshold. This parameter-based control strategy enables the system to adapt to low energy generation conditions while avoiding frequent switching by establishing a clear decision boundary

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the inverter requires higher photovoltaic output for grid connection, then frequent switching is reduced, but the inverter may fail to connect when energy generation is marginal

Engineering Contradiction:
Improvestability of grid connectionVSAvoidability to connect under low energy conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The controller requires the photovoltaic array output to exceed a threshold value (partial action) before permitting grid connection. This ensures that the system only connects when there is sufficient energy to maintain stable operation, preventing marginal connections that would lead to frequent disconnections and improving overall connection stability

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP4686036A1Inverter, grid-connected control method, photovoltaic system, apparatus and medium
Publication Date: 2026.01.28 SUNGROW POWER SUPPLY CO LTD
  • EP4686036A1 patent drawingFigure 1~2
  • EP4686036A1 patent drawingFigure 3~4
  • EP4686036A1 patent drawingFigure 5

AI summary

An inverter, a grid-connected control method, a photovoltaic system, an apparatus, and a medium are provided. The inverter includes: a power conversion circuit and a controller. The controller is configured to, in a case that the inverter operates in a standby state, control the inverter to operate in an off-grid state when a direct-current voltage of the inverter is greater than a voltage threshold, and adjust an off-grid operation parameter of the power conversion circuit in the inverter or an operation parameter of a temperature regulation system in an inverter cabinet. The controller is configured to, when the inverter meets at least one predetermined condition, control the inverter to operate in a grid-connected state. The predetermined condition includes: the direct-current voltage, an alternative-current voltage, an alternative-current current, a direct-current current, a direct-current side power or an alternative-current side power of the inverter being greater than a corresponding threshold. With the solutions in the present disclosure, the inverter is prevented from switching back and forth between the standby state and the grid-connected state multiple times, reducing power consumption and extending service lives of electrical components.