Automatic Pyranometer Leveling Base for Remote Irradiance Accuracy

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Solution Overview

Problem

Pyranometers used in solar power generation require precise leveling to provide accurate measurements of solar irradiance, but existing leveling fixtures are cumbersome and require frequent manual adjustments, especially in remote locations.

Innovation Solution

An automatic leveling base system that includes an adapter plate, a top housing, bellows, and a bottom housing with inclinometers and motors, allowing pyranometers to be automatically inclined and leveled without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual leveling fixtures with bubble levels and leveling screws are used, then pyranometers can be leveled, but frequent manual adjustments are required and workers must frequently visit remote locations

Engineering Contradiction:
Improveleveling accuracyVSAvoidmanual adjustment frequency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system uses inclinometers to automatically detect the pyranometer's angular position and motors to self-adjust the leveling, eliminating the need for manual intervention. The device monitors and corrects its own leveling status continuously

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical leveling system (bubble level and screws) is replaced with an automated electromechanical system using inclinometers for detection and motors for adjustment, substituting human operation with automated sensing and actuation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If pyranometers are deployed in remote locations, then solar irradiance measurements can be obtained, but manual checking and re-leveling becomes difficult and time-consuming

Engineering Contradiction:
Improvesolar irradiance measurementVSAvoidtime for manual maintenance
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The automated leveling system continuously monitors and adjusts the pyranometer's position without human intervention, allowing remote deployments to maintain accuracy autonomously over extended periods

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system provides continuous leveling maintenance through automated monitoring and adjustment, ensuring measurement accuracy is maintained continuously rather than requiring periodic manual interventions

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If automatic leveling components are added to the pyranometer system, then manual adjustments are reduced, but device complexity increases

Engineering Contradiction:
Improveautomatic levelingVSAvoidnumber of components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The base unit serves multiple functions: it provides structural support for the pyranometer, houses the inclinometer for detection, contains the motors for adjustment, and integrates the control logic, consolidating what could be separate complex systems into a single multi-functional component

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic leveling base system ensures accurate and reliable measurements of solar irradiance by maintaining precise leveling of pyranometers, reducing the need for frequent manual adjustments and improving data reliability in remote solar power generation systems.

Implementation Method 1

The bottom housing with an inclinometer and one or more motors

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

The bottom housing with an inclinometer and one or more motors

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250085159A1Pyranometer inclinometers and related devices, systems, and methods
Publication Date: 2025.03.13 NICHOLS SVETLANA
  • US20250085159A1 patent drawing
  • US20250085159A1 patent drawing
  • US20250085159A1 patent drawing

AI summary

This disclosure includes automatic leveling bases comprising an adapter plate, a top housing on said adapter plate, a bottom housing comprising an inclinometer and one or more motors, and a bellows between said top housing and said bottom housing. Also disclosed herein are systems for measuring solar irradiance comprising: an automatic leveling base comprising an adapter plate connected to a bottom housing, said bottom housing comprising an inclinometer and one or more motors, and a pyranometer attached to said automatic leveling base, wherein said one or more motors are configured to adjust an angle of said pyranometer. Additionally disclosed herein are methods of measuring solar irradiance comprising: inclining a pyranometer to a specific angle via an automatic leveling base and measuring the output of said pyranometer.