Pyrohydrolysis ICP-MS Halogen Detection Without Deflagration

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Solution Overview

Problem

Existing methods for determining chlorine, bromine, and iodine suffer from deflagration issues, low detection accuracy, complex operations, and high detection limits, particularly in pyrohydrolysis processes, which affect the precision and efficiency of halogen content analysis in various substrates.

Innovation Solution

A method combining pyrohydrolysis with ICP-MS, involving preheating, heating, and burning stages at specific temperatures, using asbestos to cover samples, and employing an online internal standard method to create standard curves, thereby preventing deflagration and enhancing detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pyrohydrolysis is used for sample treatment, then detection sensitivity is improved, but deflagration occurs during combustion

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddeflagration
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-heating the sample before combustion to gradually remove organic matter. The process involves heating at 300-600°C for 5-10 minutes, then at 700-800°C for 5-10 minutes, and finally at 1000-1100°C for 10-30 minutes. This staged pre-heating prevents sudden deflagration by slowly decomposing organic components before the main combustion phase, thereby maintaining both detection sensitivity and safety.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If traditional spectrophotometry is used, then operation complexity is reduced, but detection sensitivity and multi-element capability are limited

Engineering Contradiction:
Improveoperation simplicityVSAvoiddetection sensitivity
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent merges pyrohydrolysis sample treatment with ICP-MS detection into an integrated system. The pyrohydrolysis module converts halogens into halogen acids that are absorbed into solution, which is then directly analyzed by ICP-MS. This combination achieves high detection sensitivity for multiple elements (Cl, Br, I) while maintaining operational simplicity through automated processing, resolving the trade-off between ease of operation and detection sensitivity.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If microwave digestion is used, then detection speed is improved, but interference elements are introduced and equipment cost increases

Engineering Contradiction:
Improvedetection speedVSAvoidinterference from introduced elements
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent employs disposable quartz sand and asbestos materials in the pyrohydrolysis process. These inexpensive, single-use materials prevent contamination from reusable digestion vessels and eliminate the need for expensive microwave digestion equipment. The quartz sand and asbestos are discarded after one use, ensuring no interference elements are introduced while maintaining high detection speed and low operational cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Manufacturing precision

If acid fusion or alkaline fusion is used, then sample treatment completeness is improved, but operation time and environmental pollution increase

Engineering Contradiction:
Improvesample treatment completenessVSAvoidoperation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent changes the fundamental parameter of sample treatment from chemical fusion (acid/alkaline) to thermal pyrohydrolysis. By controlling temperature parameters (300-1100°C in stages) and oxygen flow rates (50-200 mL/min), the method achieves complete sample treatment without requiring lengthy fusion processes. This parameter change reduces operation time from hours to minutes while minimizing environmental pollution through controlled combustion rather than large volumes of chemical reagents.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves rapid, accurate, and simultaneous detection of trace chlorine, bromine, and iodine in different samples with lower detection limits, improving precision and reducing environmental impact.

Implementation Method 1

Pyrohydrolysis is a hydrolysis reaction between the sample and vapor under high temperature conditions, in which the halide is converted into halogen acid which is dissolved in an absorption solution

Methodology Applied
Scientific EffectPyrohydrolysis: Hydrolysis

Implementation Method 2

burning for 10-30 min at 1000-1100° C.

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

ICP-MS, has high sensitivity, low detection limit and good stability, can simultaneously detect many elements

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 4

ICP-MS (inductively coupled plasma mass spectrometry)

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS20250259834A1Method for simultaneous and rapid determination of chlorine, bromine and iodine by pyrohydrolysis combined with ICP-ms
Publication Date: 2025.08.14 BGRIMM MTC TECH CO LTD

AI summary

The present invention belongs to the technical field of Cl, Br and I detection, comprising: (1) placing a substance to be determined in a sample container, laying asbestos on the surface of the substance to be determined and then conducting pyrohydrolysis treatment: firstly, optionally, preheating for 3-10 min at 500-600° C., heating for 3-10 min at 700-800° C., and then burning for 10-30 min at 1000-1100° C.; (2) obtaining the standard curves of the corresponding concentration value and the net strength value of each element; and (3) testing the net strength of the liquid in step (1) using ICP-MS combined with an online internal standard method, and combining with the standard curves to obtain the contents of chlorine, bromine and iodine in the substance to be determined. The method of the present invention can avoid a deflagration phenomenon, is simple, rapid and high in detection accuracy.