Quantum Dot Porous LED Structure for Higher Light Extraction

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Solution Overview

Problem

Existing display devices face challenges in achieving high light conversion efficiency and light extraction efficiency, particularly in flexible and stretchable display technologies.

Innovation Solution

A display device is designed with a substrate that includes a display area and a non-display area, featuring a plurality of light-emitting diodes with a double porous layer structure. This structure comprises a first porous layer with pores extending perpendicular to the substrate and a second porous layer with pores extending in random directions, both integrated into the second semiconductor layer. Quantum dots are arranged within these pores, enhancing light conversion and extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single porous layer structure is used in light-emitting diodes, then the device complexity is reduced, but light extraction efficiency is insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The single porous layer is divided into two distinct porous layers with different pore orientations. The first porous layer has vertically extending pores while the second porous layer has diagonally extending pores, creating a segmented structure that improves light extraction efficiency by addressing different light propagation paths separately

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimensional aspect by varying the pore extension direction between layers. The first layer uses vertical pore orientation while the second layer uses diagonal pore orientation, adding directional diversity to the light extraction mechanism and improving overall efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If quantum dots are added to enhance light conversion, then light conversion efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the light conversion function with the existing porous layer structure by placing quantum dots within the pores. This merging approach integrates the quantum dot functionality into the structural framework rather than adding a completely separate component system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the porous structure as a carrier for quantum dots. The pores in both porous layers provide spaces for quantum dot placement, allowing the porous material structure to serve dual purposes of light extraction enhancement and quantum dot integration

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves light conversion and extraction efficiency, enabling the display device to achieve better image quality and performance, particularly in flexible and stretchable form factors.

Implementation Method 1

Quantum dots may be arranged within the first pore and the second pore

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the first porous layer defines a first pore therein extending in a direction perpendicular to a major surface of the substrate, and the second porous layer defines a second pore therein extending in a randomly variable direction

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS20250072176A1Display device
Publication Date: 2025.02.27 SAMSUNG DISPLAY CO LTD
  • US20250072176A1 patent drawing
  • US20250072176A1 patent drawing
  • US20250072176A1 patent drawing

AI summary

A display device includes: a substrate including a display area and a non-display area outside the display area; and a plurality of light-emitting diodes arranged in the display area, where each of the plurality of the light-emitting diodes has a double porous layer structure including a first porous layer and a second porous layer disposed below the first porous layer, the first porous layer defines a first pore therein extending in a direction perpendicular to a major surface of the substrate, and the second porous layer defines a second pore therein extending in a randomly variable direction.