Quantum Dot Superlattice Structure for Higher Carrier Mobility

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Solution Overview

Problem

Current semiconductor devices do not fully leverage advanced materials and processing techniques to achieve optimal performance in terms of charge carrier mobility and energy band engineering.

Innovation Solution

The semiconductor device incorporates a superlattice structure with stacked groups of semiconductor and non-semiconductor monolayers, along with embedded quantum dots, to reduce the effective mass of charge carriers and enhance mobility, while also providing insulating and barrier properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional semiconductor structures are used, then manufacturing is simpler, but charge carrier mobility is lower

Engineering Contradiction:
Improvecharge carrier mobilityVSAvoidstructure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The semiconductor structure is divided into multiple thin monolayer sheets stacked in sequence, creating a superlattice structure. Each monolayer has a thickness of less than one micrometer, allowing independent optimization of material properties in each layer while maintaining overall structural integrity. This segmentation enables enhanced charge carrier mobility through the stacked configuration without requiring complete redesign of the entire device architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs composite material structures where different semiconductor materials are combined in alternating monolayers. Each monolayer can be composed of different materials with optimized properties for specific functions, creating a composite superlattice structure that achieves higher charge carrier mobility than single-material conventional structures while managing the increased complexity through systematic material selection.

Inventive Principle:
Principle #40Composite materials

2Reliability

If advanced superlattice structures are implemented, then charge carrier mobility is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention optimizes critical parameters including monolayer thickness (less than one micrometer), stacking sequence, and material composition ratios to achieve enhanced device performance. By systematically varying these parameters during the manufacturing process, the superlattice structure achieves superior charge carrier mobility and reliability while maintaining compatibility with existing manufacturing capabilities through controlled parameter adjustment rather than fundamental process changes.

Inventive Principle:
Principle #35Parameter changes

3Speed

If monolayer thickness is reduced to enhance mobility, then charge carrier scattering is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecharge carrier mobilityVSAvoidmonolayer thickness control
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The manufacturing process incorporates preliminary preparation steps including substrate conditioning, nucleation layer formation, and controlled deposition parameters established before final monolayer growth. These preliminary actions ensure that each monolayer achieves the required thickness precision (less than one micrometer) and structural quality, reducing charge carrier scattering while managing manufacturing precision requirements through proactive process control rather than reactive correction.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in higher charge carrier mobility, reduced scattering effects, and improved device performance, including enhanced conductivity and potential for direct energy bandgap structures suitable for opto-electronic devices.

Implementation Method 1

The superlattice may include a plurality of stacked groups of layers, with each group of layers including a plurality of stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions

Methodology Applied
Scientific EffectQuantum confinement: Potential Well

Implementation Method 2

a superlattice structure with stacked groups of semiconductor and non-semiconductor monolayers, along with embedded quantum dots, to reduce the effective mass of charge carriers and enhance mobility

Methodology Applied
Scientific EffectSuperlattice band structure: Photonic Crystal

Data Source

PatentUS20230411557A1Semiconductor devices with embedded quantum dots and related methods
Publication Date: 2023.12.21 ATOMERA INC
  • US20230411557A1 patent drawing
  • US20230411557A1 patent drawing
  • US20230411557A1 patent drawing

AI summary

A semiconductor device may include at least one semiconductor layer including a superlattice therein. The superlattice may include a plurality of stacked groups of layers, with each group of layers including stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions. The semiconductor device may further include quantum dots spaced apart in the at least one semiconductor layer above the superlattice and including a different semiconductor material than the semiconductor layer.