Quencher Salt Resist Composition for High-Resolution Patterns

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Solution Overview

Problem

Existing resist compositions fail to produce resist patterns with sufficient resolution and are not produced in high yield.

Innovation Solution

A salt represented by formula (I) is used in a resist composition, which includes a quencher, a resin with an acid-labile group, and an acid generator, along with specific structural units and acid generators to enhance pattern resolution and yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional salt is used in the resist composition, then the resist pattern can be formed, but the resolution of the resist pattern is insufficient

Engineering Contradiction:
Improveresist pattern resolutionVSAvoidpattern formation quality
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the chemical structure of the salt component in the resist composition. Specifically, it uses a salt containing a carboxylic acid group and a hydroxyl group with specific structural parameters (formula I with defined R1-R5 groups and m3-m5 values). This structural parameter optimization enables the salt to effectively control acid diffusion during the exposure process, thereby achieving high-resolution resist patterns while maintaining reliable pattern formation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the salt production method is not optimized, then the production process is simple, but the yield of the salt is low

Engineering Contradiction:
Improvesalt production yieldVSAvoidproduction process complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-selecting and optimizing the reactants and reaction conditions for salt production before actual manufacturing. The method specifies particular starting materials and reaction parameters that, when prepared in advance, enable high-yield salt production. This preliminary optimization of the synthesis pathway ensures that when production occurs, it achieves both high yield and operational simplicity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition using the salt (I) achieves improved resolution and high yield in resist pattern production.

Implementation Method 1

a step of exposing the composition layer

Methodology Applied
Scientific EffectPhotoirradiation: Light

Implementation Method 2

an acid generator

Methodology Applied
Scientific EffectAcid generation: Photodissociation

Implementation Method 3

A salt represented by formula (I)... a quencher comprising the salt

Methodology Applied
Scientific EffectAcid-base neutralization: Chemical Bonding

Data Source

PatentUS11550219B2Salt, quencher, resist composition and method for producing resist pattern, and method for producing salt
Publication Date: 2023.01.10 SUMITOMO CHEM CO LTD
  • US11550219B2 patent drawing
  • US11550219B2 patent drawing
  • US11550219B2 patent drawing

AI summary

Disclosed are a salt represented by formula (I), and a method for producing the salt, and a quencher and a resist composition comprising the same:wherein R1 and R2 each represent a hydrocarbon group, and —CH2— included in the hydrocarbon group may be replaced by —O— or —CO—; R3, R4 and R5 each represent a halogen atom, an alkyl fluoride group or a hydrocarbon group, and —CH2— included in the hydrocarbon group may be replaced by —O— or —CO—; m3 represents an integer of 0 to 2, and when m3 is 2, two R3 may be the same or different from each other; and m4 and m5 represent an integer of 0 to 5, and when m4 and/or m5 is/are 2 or more, a plurality of R4 and/or a plurality of R5 may be the same or different from each other.