Quick-Release Rod for Optical Part Retention
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Solution Overview
Problem
Existing optical measurement systems face challenges in quickly and efficiently retaining and releasing parts of varying sizes and designs for precise measurement, as they often require manual handling and lack efficient clamping mechanisms.
Innovation Solution
A rod-based apparatus with a quick-release clamping mechanism, featuring a spring-loaded tip and adjustable friction release clamps, allows for the secure holding and release of parts, enabling rapid movement between retaining and releasing positions, accommodating a wide range of part sizes and designs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual handling and traditional clamping methods are used, then parts can be retained for measurement, but the process is time-consuming and inefficient
Solution Approach 1:
The rod is designed to be movable between retained and released positions, allowing dynamic adjustment based on measurement needs. The quick-release clamp enables rapid transition between states, eliminating time-consuming manual operations while maintaining secure retention during measurement.
Solution Approach 2:
The clamping function is extracted as a separate, independent mechanism (quick-release clamp) that can be rapidly engaged and disengaged. This separates the retention function from the measurement process, allowing independent optimization of both operations and eliminating the time loss associated with integrated manual handling.
2Adaptability or versatility
If a fixed clamping mechanism is used, then parts can be securely held, but it cannot accommodate parts of varying sizes and designs
Solution Approach 1:
The rod-based apparatus with adjustable positioning and spring-loaded tip serves multiple functions: it can accommodate various part sizes through positional adjustment, maintain secure retention via spring force, and work with different part designs through its versatile engagement capability. The quick-release clamp provides universal clamping action that adapts to different geometries while maintaining reliable retention.
Solution Approach 2:
The rod's position and the spring-loaded tip's force can be adjusted to accommodate different part sizes and designs. By changing these parameters (position and force), the system maintains secure retention across a wide variety of parts without requiring multiple specialized fixtures.
3Ease of operation
If manual handling is used, then parts can be positioned for measurement, but the operator fatigue and inconsistency increase
Solution Approach 1:
The spring-loaded tip automatically applies consistent force to retain the part, eliminating the need for manual force application. The quick-release clamp self-engages and self-disengages with simple operation, providing consistent retention and release actions that reduce operator variability and fatigue while maintaining reliable part positioning.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates efficient and precise optical measurement of parts by ensuring secure retention and easy release, enhancing the speed and versatility of the measurement process across different part sizes and designs.
Implementation Method 1
The apparatus may include a spring for spring-loading the first tip at the distal end of the rod
Implementation Method 2
The clamping mechanism may include first and second friction release clamps adjustably mounted on the rod for adjustably and releasably clamping the rod to the rod support
Data Source
AI summary
An apparatus for quickly retaining and releasing parts having a wide range of sizes and designs at an optical measurement station is provided. The apparatus includes a rod having proximal and distal ends. The apparatus further includes a part-engaging first tip attached to the distal end of the rod to move therewith. The apparatus still further includes a part-engaging second tip. The apparatus includes a support structure for supporting the second tip and the rod. The apparatus further includes a quick-release, clamping mechanism for adjustably and releasably clamping the rod to the support structure so that the rod can move the first tip between a part-release position in which a part held between the tips is released for removal from the station and a part-retaining position in which a part is firmly held between the tips. Held parts having a wide range of sizes and designs can be optically measured at the station.