Adjustable Rack Airflow Conduit for Rear-Mounted Server Cooling

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Solution Overview

Problem

Server components in computing systems often struggle to draw in cool air due to their rear-mounted location within server racks, leading to reduced lifespan and increased temperature exposure, which affects reliability and durability.

Innovation Solution

A size-adjustable conduit is integrated into a rack unit, allowing for thermal isolation and extension to direct cool air from the cold aisle to the air intake of rear-mounted server components, maintaining a stable temperature environment without increasing the rack's profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If server components are mounted at the rear side of the server rack to increase processing density, then the rack can accommodate more components, but the components cannot draw in cool air effectively leading to overheating

Engineering Contradiction:
Improveprocessor densityVSAvoidair temperature at component intake
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent introduces a longitudinal dimension (depth) to the cooling solution by extending a conduit from the front to the rear of the rack. This allows cool air to be delivered directly to rear-mounted components through a three-dimensional air pathway, resolving the contradiction between rear mounting for density and front air intake for cooling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The insulated conduit acts as an intermediary element that transports cool air from the front cold aisle through the rack depth to the rear-mounted components. This mediator overcomes the spatial separation between the cool air source and the components that need cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a fixed-length conduit is used to deliver cool air to rear-mounted components, then the cooling path is established, but the rack unit cannot adapt to different component configurations and depths

Engineering Contradiction:
Improvecooling effectivenessVSAvoidrack unit adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The conduit is designed with telescoping sections that allow it to extend and retract to different lengths. This dynamic adjustment capability enables the cooling system to adapt to various component depths and rack configurations while maintaining reliable cool air delivery to the components.

Inventive Principle:
Principle #15Dynamics

3Temperature

If the conduit is extended to reach the front of the rack for optimal cooling, then cool air access is improved, but the rack profile increases

Engineering Contradiction:
Improvecomponent temperatureVSAvoidrack profile
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The conduit employs nested telescoping sections where inner tubes are housed within outer tubes. This nesting allows the conduit to extend forward to access cool air at the front of the rack while retracted sections remain compact, preventing excessive profile increase.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Loss of energy

If the conduit allows thermal exchange with rack air, then heat dissipation occurs, but cool air is contaminated with hot air reducing cooling effectiveness

Engineering Contradiction:
Improveheat dissipationVSAvoidcool air temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The conduit is constructed with insulated walls that act as thermal barriers, preventing heat transfer between the cool air inside the conduit and the hot rack environment. This insulation maintains the temperature integrity of the cool air supply while allowing the conduit to extend through the rack depth.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains a consistent temperature for server components, enhancing their reliability and lifespan by ensuring they draw in cool air from the cold aisle rather than hot air, thus reducing thermal stress and improving overall system availability.

Implementation Method 1

The conduit is configured to substantially thermally isolate air within the conduit from air within the server rack

Methodology Applied
Scientific EffectThermal isolation: Thermal Insulation

Implementation Method 2

direct cool air from the cold aisle to the air intake of rear-mounted server components

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9578784B2Rack airflow conduit
Publication Date: 2017.02.21 ALLIED TELESIS
  • US9578784B2 patent drawing
  • US9578784B2 patent drawing
  • US9578784B2 patent drawing

AI summary

Provided is an apparatus including a frame a conduit coupled to the frame. The conduit is configured to adjustably extend from the frame, thereby providing a channel between the frame and a side of the server rack. The channel is configured to substantially thermally isolate a flow of gas through the channel.