Rack Form-Factor Reservoir for Datacenter Cooling Redundancy

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Solution Overview

Problem

Datacenter cooling systems face challenges in efficiently managing sudden high heat requirements due to changing computing loads, particularly in high heat density areas with components like GPUs, CPUs, and switches, where existing cooling methods may not provide adequate thermal equilibrium or redundancy.

Innovation Solution

A datacenter liquid cooling system with a rack form-factor fluid reservoir that uses a primary-to-secondary cooling loops architecture, incorporating a tank with fluid that can be cooled by a secondary coolant or an air-cooling system, providing redundancy and thermal equilibrium by supplying cooling fluid to cold plates or immersion-cooled servers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a primary cooling loop is used to cool high heat density components, then cooling efficiency is improved, but system reliability deteriorates due to lack of redundancy

Engineering Contradiction:
Improvecooling efficiencyVSAvoidsystem reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a reservoir containing cooling fluid that can serve as a backup cooling source before cooling failure occurs. The reservoir is pre-filled with adequate cooling fluid volume to sustain cooling operations during primary loop failures, providing beforehand cushioning against cooling system failures and ensuring continuous thermal management of high heat density components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent introduces a secondary cooling loop with a reservoir as an intermediary cooling system between the primary cooling loop and the high heat density components. When the primary loop fails, the secondary loop with the reservoir acts as a mediator to maintain cooling operations, allowing smooth transition and ensuring system reliability without compromising cooling efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cooling fluid volume is increased to provide redundancy, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecooling redundancyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested cooling system architecture where the secondary cooling loop with the reservoir is integrated within or alongside the primary cooling loop infrastructure. The reservoir is positioned to utilize existing space in the datacenter cooling system, and the secondary loop shares common components such as piping and heat exchangers with the primary loop, reducing overall system complexity while maintaining cooling redundancy.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If thermal equilibrium is maintained through additional cooling loops, then temperature stability is improved, but energy consumption increases

Engineering Contradiction:
Improvethermal equilibriumVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent implements a dynamic cooling system where the secondary cooling loop with the reservoir is activated only when the primary cooling loop experiences failures or when additional cooling capacity is required. The system dynamically transitions between single-loop and dual-loop operation modes, maintaining thermal equilibrium through intelligent control that adjusts cooling loop activation based on real-time thermal conditions and load requirements, thereby avoiding continuous energy consumption of the secondary loop during normal operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures reliable operation by maintaining thermal equilibrium and providing redundant cooling support, effectively addressing varying cooling demands and failures in primary or secondary cooling loops, thus optimizing energy use and maintaining computing performance.

Implementation Method 1

The fluid may be cooled by a secondary coolant or an air-cooling system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The air-cooling system that may be distinct from the secondary cooling loop

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12200909B2Rack form-factor reservoir for datacenter cooling systems
Publication Date: 2025.01.14 NVIDIA CORP
  • US12200909B2 patent drawing
  • US12200909B2 patent drawing
  • US12200909B2 patent drawing

AI summary

Systems and methods for cooling a datacenter are disclosed. In at least one embodiment, a fluid reservoir in a form-factor of at least one rack is provided, the fluid reservoir to store fluid, the fluid to be passed to a cold plate or an immersive-cooled server, and the fluid to be cooled by a secondary cooling loop or an air-cooling system.