Radial-Flow Packed-Bed Plasma Reactor for Low Pressure Drop

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Solution Overview

Problem

Existing non-thermal plasma reactors face limitations in efficiently treating contaminated gases, particularly diesel engine exhaust emissions, due to high pressure drop and space requirements, which hinder effective removal of NOx and particulate emissions.

Innovation Solution

A packed-bed radial-flow non-thermal plasma reactor design with concentric channels and packed-bed non-thermal plasma reactor channel filled with dielectric or catalytic materials, minimizing pressure drop and maximizing radical generation and catalyst interaction for efficient pollutant treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional non-thermal plasma reactor design is used, then pollutant treatment function is provided, but pressure drop is high and space requirements are large

Engineering Contradiction:
Improvepressure dropVSAvoidpollutant treatment efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent transitions from conventional linear flow paths to a radial flow configuration where gas moves from the central electrode outward through packed bed material in a radial direction. This dimensional change in flow pattern reduces pressure drop while maintaining effective treatment volume, allowing the reactor to process contaminated gas more efficiently with lower resistance to flow

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The reactor employs a nested structure with a central electrode surrounded by packed bed material, which is in turn surrounded by an outer electrode. This concentric nesting arrangement maximizes the utilization of reactor volume, allowing the active treatment zone to be compact while still providing sufficient residence time and contact area for pollutant degradation

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If conventional non-thermal plasma reactor design is used, then pollutant treatment function is provided, but space requirements are large

Engineering Contradiction:
Improvepollutant treatment functionVSAvoidreactor space requirements
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

By implementing radial flow instead of linear flow, the reactor achieves more efficient space utilization. The gas flows perpendicular to the electrode axis through the packed bed, creating a compact cylindrical treatment zone that reduces the overall reactor volume needed while maintaining effective treatment capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The packed bed material is strategically positioned in the radial flow path between the central and outer electrodes, creating a localized high-reactivity zone where plasma generation and catalytic degradation occur most effectively. This concentrated arrangement of functional materials reduces the overall reactor volume required while maintaining treatment efficiency

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves efficient treatment of diesel engine exhaust emissions with reduced space requirements and lower pressure drop, enhancing the removal of NOx and particulate emissions by maximizing radical interaction with catalysts, thereby improving system efficiency.

Implementation Method 1

A plasma is a gas (such as vehicle exhaust gas) that has been at least partially ionized by passing an electrical current through it

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

The plasma becomes chemically reactive because of interaction between electrons and gas molecules, which causes the gas molecules to split into atoms known as radicals

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

packed-bed non-thermal plasma reactor channel filled with dielectric or catalytic materials, minimizing pressure drop and maximizing radical generation and catalyst interaction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS7767166B2Packed-bed radial-flow non-thermal plasma reactor
Publication Date: 2010.08.03 SOUTHWEST RES INST
  • US7767166B2 patent drawing
  • US7767166B2 patent drawing

AI summary

A non thermal plasma reactor for treating gases. The reactor has a tubelike housing, which contains four concentric channels. A central channel is a gas inlet channel. Two inner channels are a non thermal plasma reactor channel and a catalytic channel. The outer channel is a gas outlet channel.