Radiation Detector Substrate Layout for Crosstalk and Strength

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Solution Overview

Problem

Radiation detectors with semiconductor layers face challenges in reducing crosstalk and secondary electrons while maintaining mechanical strength, as thinning the semiconductor layer to minimize crosstalk can lead to reduced mechanical strength and increased vulnerability to external forces during assembly and handling.

Innovation Solution

A radiation detector design that includes a detection substrate with a semiconductor layer and a resin layer, where the resin layer is provided on at least one surface of the detection substrate, supporting the semiconductor layer and enhancing mechanical strength by absorbing and dispersing external forces, while maintaining radiation transparency and reducing crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the semiconductor layer is thinned to reduce crosstalk and secondary electrons, then detection accuracy is improved, but mechanical strength is reduced

Engineering Contradiction:
Improvedetection accuracyVSAvoidmechanical strength
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The invention divides the semiconductor layer into two distinct thickness regions: a first thickness in the detection region (optimized for reducing crosstalk) and a second thickness in the peripheral region (optimized for mechanical strength). This segmentation allows each region to have the thickness required for its specific function, resolving the contradiction between detection accuracy and mechanical strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different thickness characteristics to different locations of the semiconductor layer. The detection region has a thinner thickness to minimize crosstalk and secondary electron generation, while the peripheral region has a greater thickness to provide mechanical support. This local differentiation of quality allows simultaneous optimization of both detection performance and structural integrity.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the semiconductor layer is thinned to suppress crosstalk and secondary electrons, then detection precision is improved, but the semiconductor layer becomes vulnerable to external forces during assembly and handling

Engineering Contradiction:
Improvedetection precisionVSAvoidresistance to external forces
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

By segmenting the semiconductor layer into detection and peripheral regions with different thicknesses, the invention protects the thinned detection region from external forces. The thicker peripheral region acts as a protective frame that absorbs mechanical stresses during assembly and handling, preventing damage to the vulnerable thinned detection area while maintaining detection precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thicker peripheral region serves as a pre-established protective structure that cushions the thinned detection region against external forces before they can cause damage. This beforehand cushioning allows the detection region to be optimally thinned for precision without compromising reliability during subsequent assembly and handling processes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS20240313015A1Radiation detector, radiation imaging system, and method for manufacturing radiation detector
Publication Date: 2024.09.19 CANON KK
  • US20240313015A1 patent drawing
  • US20240313015A1 patent drawing
  • US20240313015A1 patent drawing

AI summary

A radiation detector includes a detection substrate including a semiconductor layer and a resin layer, and a circuit board. The detection substrate includes a detection region in which a detection element of radiation is provided in the semiconductor layer, and a peripheral region provided outside the detection region. In at least a part of the peripheral region of the detection substrate, the circuit board supports a second main surface opposite to a first main surface of the detection substrate on which the radiation is incident. The resin layer is provided in at least the detection region on at least one of the first main surface and the second main surface of the detection substrate, and a thickness of the resin layer in the detection region is smaller than a thickness of the semiconductor layer in the detection region.