Radiator Distribution Tubes for Uniform Heat Transfer

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Solution Overview

Problem

Heat transfer fluid radiators exhibit non-uniform heat distribution, leading to thermal gradients that can be uncomfortable and require higher electrical power consumption to achieve desired temperatures, with the risk of surface temperature exceeding safe limits.

Innovation Solution

Incorporating additional distribution tubes that are fluidly connected to both the lower pipe and blades, allowing the heat transfer fluid to flow through these tubes before entering the blades, thereby improving fluid circulation and heat exchange, and increasing the surface area for convection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the heat transfer fluid flows directly from the first pipe into the blades through small orifices, then the structure is simple, but the fluid circulation is limited and temperature uniformity is poor

Engineering Contradiction:
Improvetemperature uniformityVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent divides the fluid distribution system into multiple segments by introducing distribution tubes that connect to multiple blades individually. Each blade receives fluid through its own connection, segmenting the flow path to ensure more uniform distribution across all blades and improving temperature uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distribution tubes act as intermediary elements between the first pipe and the blades. Instead of direct connection through small orifices, the distribution tubes serve as intermediate conduits that facilitate better fluid circulation and distribution to multiple blades, resolving the contradiction between simple structure and uniform temperature distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If additional distribution tubes are added to improve fluid circulation and temperature uniformity, then temperature uniformity improves, but device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The distribution tubes serve multiple functions: they distribute fluid to multiple blades, provide additional heat exchange surface area, and improve overall fluid circulation. This multi-functionality justifies the added complexity by delivering multiple benefits simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extends the fluid distribution system into a new dimensional space by adding distribution tubes that run parallel to the blade arrangement. This dimensional extension allows fluid to reach multiple blades more effectively, improving temperature uniformity without requiring excessive complexity in the original plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the radiator surface area is increased to prevent burns, then safety is improved, but the radiator dimensions increase

Engineering Contradiction:
Improveburn riskVSAvoidradiator dimensions
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The distribution tubes enable different regions of the radiator to have different thermal characteristics. By improving fluid circulation to specific blades, the system can maintain lower surface temperatures in user-contact areas while preserving heating efficiency, thus reducing burn risk without increasing overall dimensions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances temperature uniformity across the radiator facade, enabling a more compact design with equivalent performance or improved heating efficiency at the same electric power, while preventing surface temperature from exceeding safety thresholds.

Implementation Method 1

the fluid loses heat to the surrounding environment... enabling convection heat exchange

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the fluid in the first pipe, which, due to thermosiphoning, sets the fluid in motion, circulating through the fins and pipes, where the fluid loses heat

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

heating elements such as electric resistances are located in the first pipe

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

the fluid in the first pipe, which, due to thermosiphoning, sets the fluid in motion

Methodology Applied
Scientific EffectThermosiphoning: Thermosyphon

Data Source

PatentEP3499164B1Radiator with heat-transfer fluid with even distribution of heat on façade
Publication Date: 2020.09.16 LARTH HAVLU RADYATOR SANAYI VE TICARET ANONIM SIRKETI
  • EP3499164B1 patent drawingFigure 1~2
  • EP3499164B1 patent drawingFigure 3~6

AI summary

The invention relates to a heat transfer fluid radiator (1) comprising a first pipe (2), a second pipe (3) and a front assembly comprising hollow blades (4) in fluidic communication with the pipes (2, 3). The radiator (1) also comprises distribution tubes (5) located behind the front assembly and in fluidic communication with the first pipe (2) and with at least one blade (4), at at least one location thereon, said at least one location being in the part of the at least one blade (4) which is situated in the vicinity of the second pipe (3), so as to allow the heat transfer fluid, in operation, to enter the tubes (5) from the first pipe (2), to flow along them, then to enter the at least one blade (4) and flow along it to return to the first pipe (2).