Rail Vehicle Air Suction Braking System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Rail vehicles face high maintenance and operational costs due to the wear and inefficiency of existing braking systems, particularly at high speeds, where mechanical brakes are subject to significant wear and electrodynamic brakes require additional energy dissipation as heat, leading to increased costs and maintenance needs.

Innovation Solution

The method involves using an air-sucking device to increase air flow during braking operations, generating additional resistance and reducing the reliance on mechanical brakes, thereby lowering wear and maintenance costs, and utilizing existing air-intake devices to provide an additional braking force without increasing investment costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If mechanical braking systems are used to brake the rail vehicle, then braking force is generated, but wear of brake components increases leading to higher maintenance and repair costs

Engineering Contradiction:
Improvebraking forceVSAvoidmaintenance cost
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent replaces mechanical friction braking with an aerodynamic braking system that uses air suction to generate braking force. The air suction device creates a pressure difference that draws air into the vehicle, generating drag force without mechanical contact, thereby eliminating wear of brake components while maintaining effective braking force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Force

If electrodynamic brakes are used to brake the rail vehicle, then braking force is generated, but electrical energy must be dissipated as heat energy in braking resistors leading to additional investment and maintenance costs

Engineering Contradiction:
Improvebraking forceVSAvoidenergy dissipation
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of air resistance (drag) into a beneficial braking force. By actively sucking in air during braking operations, the system utilizes aerodynamic drag to generate deceleration force, transforming what is normally a parasitic loss into a useful energy recovery mechanism that eliminates the need for energy-dissipating resistors.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Force

If aerodynamic spoilers are used as a braking system to increase drag, then additional braking force is generated, but the system becomes very noisy and investment costs increase

Engineering Contradiction:
Improvebraking forceVSAvoidnoise
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The patent employs a pneumatic braking system that uses controlled air suction through vents or openings in the vehicle body. By regulating the air intake using pressure differences and flow control mechanisms, the system generates aerodynamic braking force without the need for mechanical spoilers, thereby reducing noise while maintaining braking effectiveness.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise control of braking forces, reduces mechanical brake wear, and lowers maintenance and operational costs by leveraging aerodynamic braking potential, independent of friction coefficients, and can be autonomously regulated by the driver.

Implementation Method 1

This results from the need to accelerate the ambient air, which is at rest or only comparatively slowly flowing, to vehicle speed. The higher the aspirated (air) mass flow and the higher the difference between rail vehicle speed and the speed of the ambient air, the higher the driving resistance generated.

Methodology Applied
Scientific EffectAerodynamic drag: Drag

Data Source

PatentEP3838693B1Braking of railway vehicles by means of air suction
Publication Date: 2022.05.11 BOMBARDIER TRANSPORTATION GMBH
  • EP3838693B1 patent drawingFigure 1~3

AI summary

The invention relates to a method for operating a rail vehicle (10) comprising at least one air intake device (23, 22, 25) configured to generate an airflow (L1) by drawing in ambient air, wherein the method includes: - varying the generated airflow (L1) depending on whether the rail vehicle (10) is braking or driving. The invention further relates to a rail vehicle (10) with air intake devices (23, 22, 25) that can be operated in the manner described above.