Rail Hump Control Device Rolling Resistance Prediction

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Solution Overview

Problem

Current hump systems for rail traffic face challenges in accurately predicting rolling resistance, leading to suboptimal shunting quality and capacity, as measured variables do not consistently translate to subsequent track sections, affecting target speed maintenance and braking accuracy.

Innovation Solution

A method that determines rolling resistance information in one track section and uses this data, combined with track section-specific reference information, to predict rolling resistance in subsequent sections, allowing for improved forecasting and control of track brakes to maintain target speeds and braking accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If rolling resistance is determined based on measured variables (change in speed and mass) in one track section, then rolling resistance information is obtained for control purposes, but the forecasted rolling resistance does not match the actual rolling resistance in subsequent track sections, leading to inaccurate speed control and braking

Engineering Contradiction:
Improverolling resistance measurement accuracyVSAvoidforecast reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements feedback by continuously measuring actual rolling resistance in track sections and using these measurements to correct and update forecast values for subsequent track sections. The control device compares forecasted rolling resistance with actually measured values and adjusts future forecasts based on deviations, creating a closed-loop system that improves accuracy over time.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by determining rolling resistance values in advance for track sections before the rail vehicle actually reaches them. This allows the control system to prepare appropriate speed control and braking commands ahead of time, improving response time and control accuracy.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If traditional rolling resistance determination methods are used, then some rolling resistance information is available, but shunting quality regarding target speed maintenance and braking accuracy cannot be guaranteed

Engineering Contradiction:
Improvehump system capacityVSAvoidshunting quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The control device uses feedback from actual rolling resistance measurements to continuously refine forecasts, ensuring both high shunting quality (accurate target speed maintenance and braking) and optimal hump system capacity by preventing catching-up processes and accidents.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

By determining rolling resistance in advance for upcoming track sections, the system can optimize speed control and braking commands beforehand, maximizing the number of trolleys that can be sorted while maintaining precise control quality.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If rolling resistance forecasts are not accurately updated, then system operation is simple, but capacity is reduced due to catching-up processes and safety margins that limit throughput

Engineering Contradiction:
Improvecontrol system complexityVSAvoidhump system capacity
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The feedback mechanism automatically updates rolling resistance forecasts using measured data, maintaining high capacity without requiring complex manual adjustments or interventions. The system self-optimizes based on actual performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control device performs self-service by automatically determining, forecasting, and updating rolling resistance values without external intervention. This maintains operational simplicity while maximizing capacity through continuous optimization.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the performance and reliability of hump systems by providing a more accurate prediction of rolling resistance, thereby improving speed control and capacity, ensuring better adherence to target values and reducing the risk of accidents.

Implementation Method 1

The rolling resistance of the respective gully represents an important influencing factor in the control of a gully system

Methodology Applied
Scientific EffectRolling resistance: Friction

Implementation Method 2

In shunting systems, rail vehicles are sorted from a mountain track into different directional tracks using the force of gravity acting on the rail vehicles

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP2619066B1Method for operating a gravity shunting yard for rail-bound traffic, and control device for such a gravity shunting yard
Publication Date: 2014.09.03 SIEMENS AG
  • EP2619066B1 patent drawing

AI summary

The invention relates to a method for operating a classification yard (10) for rail-bound traffic, wherein at least rolling resistance information is determined for classification runs (90, 100) involving rolling cars or car groups in at least one track section of the classification yard (10), and, taking into account the determined rolling resistance information and at least reference rolling resistance information which is specific for the respective track section, the rolling resistance of the respective classification run (90, 100) is predicted in at least one subsequent track section of the classification yard (10). The invention further comprises a control device for a classification yard (10).