Rail-Mounted Manipulator Layout for Flexible Table Access

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Solution Overview

Problem

Table-mounted manipulator systems face challenges with space constraints and limited manipulator positioning due to being affixed to the table, leading to interference and reduced reach during medical procedures.

Innovation Solution

A teleoperable manipulator system with a rail-coupled manipulator that allows translation, extension, and rotation along multiple axes, including asymmetrical arm designs and a wrist with three degrees of freedom, enabling increased reach and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manipulators are affixed to the table assembly, then the manipulators remain stable and positioned during procedures, but the manipulators interfere with personnel and equipment movement and limit reach to certain patient locations

Engineering Contradiction:
Improvemanipulator positioning stabilityVSAvoidmanipulator reach and positioning flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The manipulator system transitions from a static, fixed mounting to a dynamic, movable mounting on the rail. The manipulator can be repositioned along the rail to different locations and adjusted to various angles, allowing the system to adapt to different procedural needs and patient configurations while maintaining stable operation once positioned.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The manipulator system is divided into separable components that can move independently along the rail. The manipulator arm can be decoupled from fixed table constraints and repositioned to different segments of the rail, enabling flexible positioning without compromising operational stability during procedures.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If manipulators are mounted directly to the table assembly, then the system structure is simplified, but the manipulators cannot be easily moved out of the way when open space is needed around the table

Engineering Contradiction:
Improvesystem structureVSAvoidmanipulator repositioning capability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The manipulator mounting transitions from a fixed, static connection to a dynamic, movable connection along the rail. This allows the manipulator to be easily repositioned to different locations or moved out of the way when needed, while the overall rail-manipulator structure remains relatively simple and integrated with the table assembly.

Inventive Principle:
Principle #15Dynamics

3Length of moving object

If the manipulator arm is extended to reach distant patient locations, then the reach is increased, but the manipulator structure becomes more complex and harder to control

Engineering Contradiction:
Improvemanipulator reach distanceVSAvoidmanipulator structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

Instead of simply extending the manipulator arm in a straight line to increase reach, the system utilizes motion along the rail in one dimension combined with articulation at multiple joints in other dimensions. This multi-dimensional approach allows the manipulator to reach distant locations without requiring an excessively long or complex single-axis extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The manipulator arm is divided into multiple articulated segments or links rather than a single long rigid structure. This segmentation allows the arm to reach distant locations through coordinated motion of multiple joints, reducing the complexity of any single structural component while achieving the desired reach.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250366942A1Table-mounted manipulator system, and related devices, systems and methods
Publication Date: 2025.12.04 INTUITIVE SURGICAL OPERATIONS INC
  • US20250366942A1 patent drawing
  • US20250366942A1 patent drawing
  • US20250366942A1 patent drawing

AI summary

A teleoperable manipulator system can comprise a table assembly, a rail coupled to the table assembly, and a manipulator coupled to the rail. The table assembly comprises a platform configured to support a body, the platform having lateral and longitudinal dimensions. The manipulator is translatable relative to the rail along a longitudinal dimension of the rail. The manipulator comprises a proximal link assembly comprising a proximal arm coupled to the rail by one or more proximal joints. The proximal arm is extendable in length.