Ram Air Duct Layout for Cooling High Engine Bay Components

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Solution Overview

Problem

Components in the engine compartment of vehicles, particularly those situated high or on top of each other, lack access to fresh air, leading to inadequate cooling and increased thermal convection in a tightly packed environment.

Innovation Solution

A ram air duct system is designed with an inlet adjacent to the vehicle's grille to receive high-pressure ambient air, a duct body extending along the hood to direct air towards the dash panel, and a deflector on the dash panel to target higher temperature components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If NACA ducts on the belly pan are used to target low lying components, then low lying components can be cooled, but high components and components on top of one another cannot be cooled

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcoverage of components
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The air duct system transitions from a two-dimensional planar duct layout to a three-dimensional configuration by routing the duct over the hood and utilizing vertical space. The duct body extends from the front grille, goes over the hood, and terminates at the dash panel, creating multiple outlet positions at different heights and locations to reach components that were previously inaccessible from below.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The air delivery system is segmented into multiple outlets distributed at different locations and heights within the engine compartment. Instead of a single outlet, the system provides multiple air delivery points including outlets at the dash panel and potentially other locations, allowing different segments of the engine compartment to receive cooled air independently.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the engine compartment is tightly packaged to reduce vehicle size, then vehicle dimensions are reduced, but air circulation to components is restricted

Engineering Contradiction:
Improvevehicle sizeVSAvoidcomponent cooling
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The air duct utilizes the vertical dimension by routing over the hood and positioning outlets at various heights, effectively using the third dimension to deliver air to components in a compact horizontal space. This allows the system to overcome the limited horizontal air circulation paths in a tightly packaged engine compartment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If water cooled units are used to cool components, then component cooling is improved, but vehicle cost increases

Engineering Contradiction:
Improvecomponent temperatureVSAvoidvehicle cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The air cooling system uses the vehicle's own motion to generate the cooling airflow. As the vehicle moves forward, air is naturally drawn through the front grille and pushed by the vehicle's motion itself through the duct system to the components, eliminating the need for additional powered cooling mechanisms or expensive water cooling systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ram air duct system effectively delivers fresh cooling air to components in the engine compartment, including those that are inaccessible to conventional air cooling systems, thereby reducing component temperatures and enhancing thermal management without the need for expensive water-cooled units.

Implementation Method 1

The inlet receives high pressure ambient air when the vehicle is moving

Methodology Applied
Scientific EffectRam air effect: Pressure Gradient

Implementation Method 2

A body extends from the inlet. The body extends along substantially the entire length of a vehicle hood and terminates adjacent a dash panel of the vehicle. An outlet end of the body directs air to an area toward the dash panel.

Methodology Applied
Scientific EffectFluid flow direction:

Implementation Method 3

The body includes a bend to direct air flow away from the hood

Methodology Applied
Scientific EffectFlow redirection:

Implementation Method 4

A deflector may be attached to the dash panel. The deflector directs air to higher temperature components.

Methodology Applied
Scientific EffectAir flow direction control:

Data Source

PatentUS20250058622A1Ram air duct and deflector
Publication Date: 2025.02.20 FCA US LLC
  • US20250058622A1 patent drawing
  • US20250058622A1 patent drawing

AI summary

A ram air system for a vehicle includes a duct having an inlet positioned adjacent a grille of the vehicle. The inlet receives high pressure ambient air when the vehicle is moving. A body extends from the inlet. The body extends along an entire axial length of a hood of the vehicle and terminates adjacent a dash panel of the vehicle. An outlet at an end of the body directs air to an area past an engine toward the dash panel.