Rapid Gas Release System for Hydrogen Explosion Prevention

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Solution Overview

Problem

Existing systems for handling compressed hydrogen gas lack effective means to rapidly and safely regulate and burn the gas to prevent explosions, especially in environments where ventilation may not be feasible or could exacerbate the risk of fire.

Innovation Solution

A system comprising a tank, a controller, a combustor, and a cooling chamber, where compressed gas is released, burned, and the heat is exhausted, utilizing sensors to automatically activate the system and regulate pressure to prevent explosions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ventilation systems are used to release hydrogen gas to the environment, then the gas can be dispersed, but this may cause explosion or fire in closed environments where ventilation is not feasible

Engineering Contradiction:
Improvesafety of hydrogen storageVSAvoidapplicability in closed environments
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent converts the harmful combustible property of hydrogen into a beneficial controlled combustion process. Instead of allowing uncontrolled explosion or problematic ventilation, the system deliberately burns the hydrogen in a controlled manner within the combustor, transforming the hazard into a safe, controlled energy release that prevents catastrophic failure

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If compressed hydrogen is stored at high pressures up to 10,000 PSI, then storage capacity is improved, but the risk of explosion increases

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidexplosion risk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The system prepares for potential emergencies by pre-installing the combustor and control systems that can immediately activate when sensors detect hazardous conditions. This preliminary preparation ensures that when high-pressure hydrogen needs to be safely released, the infrastructure is already in place to handle it rapidly and controllably

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the high-pressure stored energy, which poses an explosion risk, into a controlled combustion process that safely dissipates the energy. The combustor transforms the hazardous high-pressure gas into a controlled flame that exhausts safely, turning the storage advantage into a safe release mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If hydrogen is burned to prevent explosion, then safety is improved, but heat production from combustion must be managed

Engineering Contradiction:
Improveexplosion preventionVSAvoidheat from combustion
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The exhaust system acts as an intermediary between the combustor and the environment. It provides a controlled pathway for the hot combustion products to exit the system, mediating the transfer of heat and gas from the high-temperature combustion zone to the external environment in a safe and controlled manner

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents explosions by rapidly burning compressed hydrogen gas while managing heat produced during combustion, ensuring safety in various environments.

Implementation Method 1

a combustor, a regulator in fluid connection with the combustor and a tank, a controller, and a cooling chamber. The tank contains the compressed combustible gas, which is released into the cooling chamber and burned

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

a cooling chamber... exhausted to the cooling chamber

Methodology Applied
Scientific EffectThermal convection: Convection

Implementation Method 3

exhausting any heat produced by said burning

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS11060667B2Rapid gas release system
Publication Date: 2021.07.13 HYPERION MOTORS INC
  • US11060667B2 patent drawing
  • US11060667B2 patent drawing
  • US11060667B2 patent drawing

AI summary

The present invention provides a rapid gas release system for rapidly regulating and burning compressed, combustible gas as a safety precaution to prevent explosion, while also exhausting any heat produced by the burning. This is accomplished through a combustor, a regulator in fluid connection with the combustor and a tank, a controller, and a cooling chamber. The tank contains the compressed combustible gas, which is released into the combustion chamber and burned, then exhausted to the cooling chamber.