Real-Time Mark Device for Dual-Energy X-Ray Inspection

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Solution Overview

Problem

High-energy dual-energy X-ray container inspection systems require complex and time-consuming calibration procedures, and fluctuations in the dual-energy state of the accelerator lead to inconsistent identification results due to varying pulse currents and state changes, affecting image quality and accuracy.

Innovation Solution

A real-time marking method and device that adjusts classification parameters based on dual-energy data from auxiliary beams passing through real-time mark material blocks, allowing for continuous system calibration and maintaining identification accuracy despite state changes, eliminating the need for re-marking and reducing maintenance time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dual-energy state calibration is performed individually for each system, then identification accuracy is improved, but the complexity and time consumption of the marking procedure increases significantly

Engineering Contradiction:
Improveidentification accuracyVSAvoidmarking procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs automatic marking by utilizing the accelerator's own dual-energy state data to generate classification parameters without requiring external calibration equipment or manual procedures. The accelerator subsystem serves itself by using its inherent pulse current and energy spectrum characteristics to establish the classification curves automatically.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from the accelerator's dual-energy state measurements to dynamically adjust and generate classification parameters. The marking process continuously monitors the accelerator state and adjusts the classification curves based on the measured energy spectra and pulse current characteristics, ensuring accurate identification without manual intervention.

Inventive Principle:
Principle #23Feedback

2Reliability

If re-marking is performed when accelerator state fluctuates, then identification stability is improved, but the loss of time and operational efficiency increases

Engineering Contradiction:
Improveidentification stabilityVSAvoidre-marking time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The classification parameters are made dynamic rather than static, automatically adapting to changes in accelerator state. The system continuously updates the classification curves based on real-time measurements of the accelerator's dual-energy state, allowing the marking to remain accurate without requiring periodic re-marking procedures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary automatic marking during the initial system setup and after any accelerator maintenance, establishing baseline classification parameters that are then continuously self-adjusted. This preliminary action eliminates the need for subsequent manual re-marking operations during normal operation.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a single set of classification parameters is used across multiple systems, then device complexity and calibration time are reduced, but identification precision decreases due to system variations

Engineering Contradiction:
Improvecalibration procedure complexityVSAvoididentification precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system automatically adjusts the classification parameters based on the specific dual-energy state characteristics of each accelerator system. By measuring the energy spectra and pulse current characteristics of the particular system being used, the marking procedure generates optimized classification curves that are tailored to that system's specific parameters, ensuring high identification precision without requiring complex manual calibration.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the calibration process, enhances the stability and accuracy of substance identification, and reduces hardware costs by allowing the use of a single set of classification parameters across systems with varying energy and dose levels, ensuring consistent material differentiation results.

Implementation Method 1

causing the first and second main beams of rays transmitting through the article to be inspected; causing the first and second auxiliary beams of rays transmitting through at least one real-time mark material block

Methodology Applied
Scientific EffectX-ray transmission: X-Ray

Data Source

PatentUS8027429B2Device and method for real-time mark of substance identification system
Publication Date: 2011.09.27 NUCTECH CO LTD
  • US8027429B2 patent drawing
  • US8027429B2 patent drawing
  • US8027429B2 patent drawing

AI summary

Disclosed are a method and a device for real-time mark for a high-energy X-ray dual-energy imaging container inspection system in the radiation imaging field. The method comprises the steps of emitting a first main beam of rays and a first auxiliary beam of rays having a first energy, and a second main beam of rays and a second auxiliary beam of rays having a second energy; causing the first and second main beams of rays transmitting through the article to be inspected; causing the first and second auxiliary beams of rays transmitting through at least one real-time mark material block; collecting values of the first and second main beams of rays that have transmitted through the article to be inspected as dual-energy data; collecting values of the first and second auxiliary beams of rays that have transmitted through the real-time mark material block as adjustment parameters; adjusting the set of classification parameters based on the adjustment parameters; and identifying the substance according to the dual-energy data based on adjusted classification parameters. The method according to the invention simplifies the mark procedure for a substance identification subsystem in a high-energy dual-energy system while improves the stability of the material differentiation result of the system.