Removable Air Mover Layout for Rear-Access Hot Swapping

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Solution Overview

Problem

Existing systems face challenges in accessing and replacing modular components, such as air mover units, within equipment racks without disrupting the entire system, especially when direct access is limited, leading to difficulties in maintenance and upgrading.

Innovation Solution

A modular compute chassis design that allows the air mover unit to be removed from the rear side of the modular processing unit, enabling 'hot swapping' without deconstructing the system, and providing a method to access the air mover unit by disengaging and translating it out, allowing for installation, removal, and replacement without powering down the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the air mover unit is accessed from the front of the modular compute chassis, then the accessibility is improved, but the system requires deconstruction or removal of the modular processing unit which increases device complexity and causes downtime

Engineering Contradiction:
Improveaccessibility of air mover unitVSAvoidsystem deconstruction requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The air mover unit is segmented as a separate, independently accessible component from the modular processing unit. The design allows the air mover unit to be accessed, removed, or replaced without requiring deconstruction of the modular processing unit or removal of the processing unit from the compute chassis, thus simplifying the maintenance process while improving accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A rear access pathway is introduced as an intermediary route to reach the air mover unit. This rear access mechanism serves as a mediator that allows direct access to the air mover unit without requiring front access through the modular processing unit, thereby avoiding system deconstruction and reducing downtime.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the air mover unit is integrated within the modular processing unit, then the system integration is improved, but the ease of repair and maintenance is worsened due to limited access

Engineering Contradiction:
Improvesystem integrationVSAvoidmaintenance accessibility
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

While the air mover unit remains integrated within the modular processing unit for system stability, it is further segmented as a separately accessible sub-component. The design enables the air mover unit to be independently accessed through rear access points, allowing maintenance personnel to service, remove, or replace the air mover unit without disrupting the overall modular processing unit or requiring system shutdown.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The access pathway is extended to a third dimension by introducing rear access points. Instead of requiring front access through the modular processing unit, the design provides dual access pathways (front and rear), allowing maintenance personnel to reach the air mover unit from the rear without deconstructing the modular processing unit, thus improving ease of repair while maintaining system integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of time

If direct access to the air mover unit is provided, then the maintenance time is reduced, but the system structure becomes more complex

Engineering Contradiction:
Improvemaintenance downtimeVSAvoidaccess structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

A rear access mechanism is introduced as an intermediary pathway that enables direct access to the air mover unit without requiring front access through the modular processing unit. This intermediary access route significantly reduces maintenance downtime by allowing immediate access to the air mover unit while adding minimal structural complexity compared to full system deconstruction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11836019B2Modular removable air mover for dual access
Publication Date: 2023.12.05 DELL PROD LP
  • US11836019B2 patent drawing
  • US11836019B2 patent drawing
  • US11836019B2 patent drawing

AI summary

An equipment rack that includes a modular compute chassis, a modular processing unit located in the modular compute chassis and where the modular processing unit is configured to remove from the front of the modular compute chassis in a frontward direction, relative to the front side of the modular compute chassis, and an air mover unit located in the modular processing unit and where the air mover unit is configured to remove from a rear side of the modular processing unit in a rearward direction, relative to the front side of modular compute chassis.