Recombinant Corynebacterium for 1,3-PDO Production

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Solution Overview

Problem

Current methods for producing 1,3-propanediol (1,3-PDO) face limitations due to high costs and environmental hazards in chemical synthesis, and biological methods often result in byproducts like formate, acetate, lactate, ethanol, and 2,3-butanediol, with Corynebacterium glutamicum producing 1,3-PDO simultaneously with glutamic acid and experiencing toxic effects from 3-hydroxypropionaldehyde accumulation.

Innovation Solution

A mutant Corynebacterium glutamicum is developed by introducing genes encoding glycerol facilitator, glycerol kinase, glycerol dehydrogenase, glycerol dehydratase, glycerol reactivase, and 1,3-PDO oxidoreductase, while deleting or attenuating the gene encoding aldehyde dehydrogenase to inhibit 3-HP production, enabling efficient 1,3-PDO production from glycerol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis methods are used to produce 1,3-PDO, then production capability is achieved, but production cost increases and environmental hazards occur

Engineering Contradiction:
Improve1,3-PDO production capabilityVSAvoidenvironmental hazards and production cost
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces chemical synthesis methods with a biological production system using genetically engineered Corynebacterium glutamicum. The mechanical/chemical process of chemical synthesis is substituted with a biological metabolic pathway that converts glycerol to 1,3-PDO through enzymatic reactions, eliminating the need for hazardous chemicals and high-cost synthetic processes while maintaining production capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The engineered bacteria perform self-service by autonomously converting glycerol to 1,3-PDO through their metabolic pathways. The organism takes in glycerol, processes it through its enzymatic systems (including the introduced pduCDEGH and yqhD genes), and produces 1,3-PDO as a metabolic product, eliminating the need for external chemical reagents and processing steps

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If biological methods are used to produce 1,3-PDO, then environmental sustainability is improved, but byproduct formation increases

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidbyproduct formation
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

The patent extracts and removes the problematic byproduct formation pathway by deleting the aldehyde dehydrogenase gene (ald). This gene deletion prevents the conversion of 3-hydroxypropionaldehyde to 3-hydroxypropionic acid (3-HP), thereby eliminating or significantly reducing 3-HP byproduct formation while maintaining the desirable 1,3-PDO production pathway

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the metabolic parameters of Corynebacterium glutamicum by introducing specific genes (pduCDEGH for glycerol dehydratase and yqhD for 1,3-PDO oxidoreductase) and deleting the ald gene. This genetic modification alters the metabolic flux distribution, directing carbon flow toward 1,3-PDO production while preventing byproduct formation, thereby improving substrate conversion efficiency

Inventive Principle:
Principle #35Parameter changes

3Productivity

If Corynebacterium glutamicum is used to produce 1,3-PDO, then production capability is achieved, but 3-HPA accumulation causes toxic effects

Engineering Contradiction:
Improve1,3-PDO production capabilityVSAvoidtoxic effects from 3-HPA accumulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces the pduCDEGH gene cluster encoding glycerol dehydratase and associated enzymes as an intermediary system. This enzymatic complex efficiently converts glycerol to 3-hydroxypropionaldehyde and subsequently to 1,3-PDO, preventing 3-HPA accumulation by providing a dedicated metabolic pathway that processes the intermediate quickly, thereby reducing toxic effects while maintaining production capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent establishes a continuous metabolic pathway by introducing the complete pduCDEGH gene cluster and yqhD gene, ensuring that glycerol is continuously converted through 3-hydroxypropionaldehyde to 1,3-PDO without accumulation of toxic intermediates. The continuous enzymatic action prevents bottlenecks that would lead to 3-HPA buildup, maintaining both productivity and cellular health

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mutant Corynebacterium glutamicum effectively produces 1,3-PDO with reduced 3-HP production, enhancing yield and reducing byproduct formation, thus improving the efficiency and environmental sustainability of 1,3-PDO production.

Implementation Method 1

converting glycerol to 3-hydroxyproprionaldehyde (3-HPA) using glycerol dehydratase

Methodology Applied
Scientific EffectDehydration:

Implementation Method 2

reducing the 3-HPA to 1,3-PDO using 1,3-PDO oxidoreductase

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

3-HP is converted from 3-HPA through an aldehyde dehydrogenase enzyme

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11473111B2Recombinant <i>Corynebacterium </i>having 1,3-PDO productivity and reduced 3-HP productivity, and method for producing 1,3-PDO by using same
Publication Date: 2022.10.18 HANWHA SOLUTIONS CORP
  • US11473111B2 patent drawing
  • US11473111B2 patent drawing
  • US11473111B2 patent drawing

AI summary

The present invention relates to recombinant Corynebacterium having 1,3-PDO productivity and reduced 3-HP productivity, and a method for producing 1,3-PDO by using same. When a Corynebacterium glutamicum variant according to the present invention is used, the productivity of 3-HP, which is a by-product, is inhibited by using low-cost glycerol as a carbon source, and thus 1,3-PDO can be produced with high efficiency.