Recombinant Corynebacterium glutamicum Ectoine Fermentation

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Solution Overview

Problem

Current methods for producing ectoine through fermentation are complex, costly, and pose biosafety concerns due to high salt requirements and endotoxin secretion by halophilic microorganisms or recombinant E. coli, respectively.

Innovation Solution

A recombinant Corynebacterium glutamicum strain is developed with modified genes and promoters to enhance the ectoine biosynthesis pathway, allowing for high-yield production under low salt conditions without endotoxin secretion, using inexpensive feedstocks and simplifying the fermentation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If halophilic microorganisms are used for high-density fermentation under high salt conditions, then ectoine accumulation in cells is improved, but the process complexity and production cost increase due to complicated apparatus requirements and multiple hypertonic-hypotonic shock cycles

Engineering Contradiction:
Improveectoine concentrationVSAvoidapparatus complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention extracts the ectoine production capability from the complex halophilic microorganism system and transfers it to a non-halophilic host (E. coli or Corynebacterium glutamicum) through genetic engineering. This removes the need for complex high-salt cultivation apparatus and multiple shock cycles, while maintaining high ectoine production capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the salt concentration parameter from high salt conditions (required by halophilic microorganisms) to low salt conditions (used by E. coli and Corynebacterium glutamicum). This parameter change simplifies the cultivation apparatus requirements and eliminates the need for complex hypertonic-hypotonic shock cycles.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If recombinant E. coli is used for fermentation under low salt conditions, then the production process is simplified, but endotoxin secretion occurs which complicates the separation process and increases production cost

Engineering Contradiction:
Improveprocess complexityVSAvoidendotoxin secretion
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The invention removes the harmful endotoxin secretion characteristic by replacing E. coli with Corynebacterium glutamicum as the host organism. Corynebacterium glutamicum does not secrete endotoxins, thereby eliminating the need for complex endotoxin removal steps while maintaining the simplified low-salt fermentation process.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If halophilic microorganisms are used for ectoine production, then high ectoine concentration is achieved, but biosafety concerns arise due to high salt requirements and complex cultivation conditions

Engineering Contradiction:
Improveectoine concentrationVSAvoidbiosafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention extracts the ectoine biosynthesis pathway from halophilic microorganisms and transfers it to biosafe host organisms (E. coli or Corynebacterium glutamicum) that can be cultivated under standard, safe conditions without high salt requirements, thereby maintaining high ectoine production while improving biosafety.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If endotoxin removal steps are added to the separation process, then biosafety is improved, but production cost and process complexity increase

Engineering Contradiction:
ImprovebiosafetyVSAvoidseparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention removes the source of endotoxins by using Corynebacterium glutamicum instead of E. coli as the production host. This eliminates the need for additional endotoxin removal steps in the separation process, thereby maintaining biosafety without increasing process complexity or production cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recombinant Corynebacterium glutamicum strain achieves efficient, safe, and cost-effective ectoine production, eliminating the need for complex salt cultivation and endotoxin removal steps, thereby reducing production costs and improving biosafety.

Implementation Method 1

enhancing the carbon flow to the aspartic acid pathway by overexpressing the aspartokinase gene lysC

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

subjecting the strain to fermentation culture in a fermenter to obtain ectoine

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS11512333B2Method for producing tetrahydropyrimidine by fermenting recombinant <i>Corynebacterium glutamicum</i>
Publication Date: 2022.11.29 BEIJING KANSENBIO TECH CO LTD
  • US11512333B2 patent drawing

AI summary

A method for producing ectoine by fermenting recombinant Corynebacterium glutamicum. The recombinant Corynebacterium glutamicum is obtained by overexpressing, in Corynebacterium glutamicum, an aspartokinase gene lysC of which feedback inhibition is relieved, then replacing the promoter of the dihydrodipicolinate synthase in the recombinant bacterium to attenuate the activity of the dihydropyrimidine dicarboxylic acid synthase, and then transforming the recombinant bacterium with the ectoine synthetic path related gene ectABC. The recombinant Corynebacterium glutamicum can be fermented using different cheap raw materials under a low salt condition to produce ectoine, and use cheap corn slurry instead of expensive yeast powder as a nutritional component, so as to further reduce the costs of the raw materials. In addition, the recombinant Corynebacterium glutamicum solves the biosafety problem, simplifies the post-extraction process, and has a good market application prospect.