Recombinant E. coli Producing High Molecular Weight PLGA

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Solution Overview

Problem

Current methods for producing high molecular weight poly(lactate-co-glycolate) (PLGA) require exogenous glycolate precursors and involve complex processes with organic solvents, limiting efficiency and scalability.

Innovation Solution

A recombinant E. coli strain is engineered with genes encoding poly(hydroxyalkanoate) synthase, propionate-CoA transferase, and glycerate dehydrogenase, allowing for high concentration production of PLGA without added glycolate by modulating metabolic pathways using glucose as the sole carbon source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If direct polymerization of lactate and glycolate is used, then low molecular weight PLGA (1000-5000 daltons) is produced, but high molecular weight PLGA cannot be achieved

Engineering Contradiction:
Improvemolecular weight of PLGAVSAvoidpolymerization control
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The invention extracts and separates the polymerization process into two distinct stages: first producing low molecular weight PLGA through direct polymerization, then using chain coupling agents to join these chains into high molecular weight polymer. This extraction of the chain coupling step resolves the contradiction by allowing controlled molecular weight increase without compromising the initial polymerization control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention performs preliminary polymerization to create low molecular weight PLGA chains before applying chain coupling. This preliminary action establishes a foundation of controlled polymer segments that can be subsequently joined, enabling high molecular weight production while maintaining manufacturing precision through staged process control.

Inventive Principle:
Principle #10Preliminary action

2Strength

If ring opening condensation reaction of lactide and glycolide is used, then high molecular weight PLGA (100,000+ daltons) is produced, but catalysts and organic solvents are required complicating the process

Engineering Contradiction:
Improvemolecular weight of PLGAVSAvoidprocess complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention employs chain coupling agents that facilitate polymer chain joining without requiring additional catalysts or organic solvents. The process uses water-soluble coupling agents that can be easily removed, allowing the system to self-complete the high molecular weight transformation without external complexity, resolving the contradiction between achieving high molecular weight and maintaining process simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses temporary chain coupling agents that perform their function of joining polymer chains and then can be easily removed or degraded. These disposable coupling agents enable high molecular weight production without permanent process complexity, as they are water-soluble and can be eliminated through simple dialysis or filtration, leaving no trace in the final product.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Strength

If chain coupling agent is used to increase molecular weight, then high molecular weight PLGA is produced, but organic solvent or chain coupling agent removal becomes difficult

Engineering Contradiction:
Improvemolecular weight of PLGAVSAvoidsolvent removal
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The invention changes the physical and chemical parameters of the chain coupling agents by selecting water-soluble compounds with high molecular weights. This parameter change allows the coupling agents to be easily separated from the final polymer product through dialysis or filtration, resolving the contradiction between achieving high molecular weight and maintaining ease of manufacture. The water solubility parameter enables simple removal without requiring complex purification steps.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If exogenous glycolate precursor is added to produce PLGA, then glycolate fraction in polymer is achieved, but production process becomes less efficient

Engineering Contradiction:
Improveglycolate fraction in PLGAVSAvoidproduction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention enables the E. coli system to self-produce glycolate from glucose through metabolic engineering, eliminating the need for exogenous glycolate precursor addition. The engineered bacteria convert glucose into glycolate in situ, which then polymerizes into PLGA with significant glycolate fraction. This self-service approach resolves the contradiction by integrating glycolate production within the biological system, improving productivity while maintaining glycolate content through internal metabolic pathways.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The recombinant E. coli strain efficiently produces PLGA with a high glycolate fraction, overcoming the need for exogenous glycolate and simplifying the production process, resulting in a higher concentration and molecular weight polymer.

Implementation Method 1

a gene coding glycerate dehydrogenase (EC 1.1.1.26)... glycerate dehydrogenase... converting lactate and glycolate into lactyl-CoA and glycolyl-CoA

Methodology Applied
Scientific EffectDehydrogenation: Oxidation

Implementation Method 2

gene coding poly(hydroxyalkanoate) (PHA) synthase... PHA synthase enzyme... poly(lactate-co-glycolate) and poly(lactate-co-glycolate-co-hydroxyalkanoate) were produced

Methodology Applied
Scientific EffectPolymerization: Chemical Bonding

Implementation Method 3

gene coding propionate-CoA transferase... propionate CoA-transferase gene (Pct) derived from Clostridium propionicum, which is gene coding an enzyme converting lactate and glycolate into lactyl-CoA and glycolyl-CoA

Methodology Applied
Scientific EffectTransferase reaction: Chemical Bonding

Implementation Method 4

culturing recombinant E. coli... in a production medium containing glucose and glycolate or glucose, glycolate, and hydroxyalkanoate... using only glucose

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentEP2684949B1Recombinant microorganism having ability to produce [lactate-co-glycolate]copolymer from glucose, and method for preparing [lactate-co-glycolate]copolymer using same
Publication Date: 2018.05.02 KOREA ADVANCED INST OF SCI & TECH
  • EP2684949B1 patent drawingFigure 1A~1B
  • EP2684949B1 patent drawingFigure 2~3
  • EP2684949B1 patent drawingFigure 4

AI summary

There is provided a recombinant microorganism having producibility of poly(lactate-co-glycolate) from glucose, and more particularly, a recombinant microorganism having producibility of poly(lactate-co-glycolate) without adding an exogenous glycolate precursor, and a method of preparing [poly(preparing lactate-co-glycolate)] using the same. According to the present invention, the poly(lactate-co-glycolate) in which the concentration of the glycolate fraction is high may be prepared at a high concentration without supplying exogenous glyoxylate. Therefore, the present invention may be effectively used for treatment.