Recombinant E. coli Producing Poly(5HV) from Renewable Substrates

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Solution Overview

Problem

Current methods for producing polyhydroxyalkanoates (PHAs) rely on petroleum-derived substrates, making them costly and only partially renewable, with a desire to utilize non-petroleum renewable carbon sources to lower costs and reduce greenhouse gas production.

Innovation Solution

Development of recombinant organisms engineered to produce 5-hydroxyvalerate and other 5-carbon chemicals using renewable substrates like lysine, starch, and sugars, incorporating specific genes for PHA synthase and 5-hydroxyvalerate-CoA transferase to produce PHA polymers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If petroleum-derived substrates are used to produce PHA polymers, then production cost is reduced and manufacturing process is simplified, but renewable resource content is limited and environmental impact increases

Engineering Contradiction:
Improverenewable resource contentVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent uses genetically engineered microorganisms as living factories that act as intermediaries to convert renewable substrates (glucose, starch, cellulose, lignin) into PHA polymers. These transgenic organisms express specific enzymes including 5-hydroxyvalerate-CoA transferase and PHA synthase to facilitate the conversion process, thereby achieving high renewable content while maintaining manufacturing feasibility through biological catalysis

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the biochemical parameters of microorganisms by introducing transgenes and optimizing expression levels of key enzymes. By changing the metabolic parameters of the host organisms through genetic engineering, the system achieves efficient conversion of diverse renewable substrates into PHA polymers with controlled composition and properties

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If petroleum-derived substrates are used to produce PHA polymers, then production process is established and reliable, but greenhouse gas emissions increase and sustainability decreases

Engineering Contradiction:
Improvegreenhouse gas emissionsVSAvoidproduction stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent converts harmful petroleum-derived feedstocks into beneficial renewable substrates by engineering microorganisms to utilize biomass waste products (cellulose, hemicellulose, lignin) and agricultural residues. This transformation turns potential environmental pollutants into valuable feedstocks for PHA production, simultaneously reducing greenhouse gas emissions and ensuring production reliability through diverse, sustainable feedstock sources

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If transgenic organisms are engineered to produce PHA from renewable substrates, then renewable resource utilization increases and environmental impact decreases, but production cost and manufacturing complexity increase

Engineering Contradiction:
Improvesubstrate flexibilityVSAvoidprocess complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates universal transgenic microorganism platforms that can process multiple types of renewable substrates (glucose, starch, cellulose, hemicellulose, lignin) through a single engineered metabolic pathway. The organisms express a suite of enzymes including 5-hydroxyvalerate-CoA transferase that enables them to convert diverse biomass feedstocks into PHA polymers, thereby achieving substrate versatility while standardizing the manufacturing process

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of biodegradable PHA polymers entirely from renewable resources, reducing production costs and environmental impact while increasing the sustainability of the manufacturing process.

Implementation Method 1

Polyhydroxyalkanoates can be produced by a fermentation process

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

the action of a PHA polymerase to form the PHB5HV or P5HV polymers

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentEP3260532A1Green process and compositions for producing poly(5HV) and 5 carbon chemicals
Publication Date: 2017.12.27 CJ RESEARCH CENTER LLC
  • EP3260532A1 patent drawingFigure 1
  • EP3260532A1 patent drawingFigure 2A~2B
  • EP3260532A1 patent drawingFigure 3

AI summary

Recombinant hosts for producing polyhydroxyalkanoates and methods of producing polyhydroxyalkanoates from renewable carbon substrates are provided. Certain recombinant hosts that produce 5 carbon chemicals such as 5-aminopentanoate (5AP), 5-hydroxyvalerate (5HV), glutarate, and 1,5 pentanediol (PDO) are also provided. One embodiment provides a recombinant host expressing a gene encoding a heterologous enzyme selected from the group consisting of a polyhydroxyalkanoate synthase and a 5-hydroxyvalerate-CoA (5HV-CoA) transferase, wherein the host produces a polymer containing 5-hydroxyvalerate. Preferably, the host expresses both a polyhydroxyalkanoate synthase and a 5HV-CoA transferase. The host can be prokaryotic or eukaryotic. A preferred prokaryotic host is E. coli. The polymers produced by the recombinant hosts can be homopolymers or copolymers of 5-hydroxyvalerate. A preferred copolymer is poly(3-hydroxybutyrate-co-5-hydroxyvalerate).