Redox Flow Battery Charge Sensing via Limiting Currents

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Solution Overview

Problem

Existing redox flow batteries face challenges in accurately monitoring the state of charge of their electrolytes, particularly due to imbalances caused by side reactions during charge/discharge cycles, which affect performance, and current methods rely on reference electrodes prone to drift and fouling.

Innovation Solution

The method involves using a stationary working electrode and a counter electrode to apply different potentials and measure constant currents, allowing the ratio of oxidized to reduced forms of the redox couple to be determined without a reference electrode, enabling the adjustment of the electrolyte balance for optimal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If potential measurements using reference electrodes are used to monitor state of charge, then state of charge can be determined, but the reference electrode is prone to potential drift and fouling making it difficult to obtain absolute potential

Engineering Contradiction:
Improvestate of charge measurement accuracyVSAvoidreference electrode stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention extracts and eliminates the reference electrode from the measurement system. By using only a working electrode and counter electrode, the system removes the source of potential drift and fouling while maintaining the ability to determine state of charge through limiting current measurements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The working electrode serves dual functions: it acts as both the measurement electrode and the reference point for potential application. The system uses itself to generate the necessary electrical signals and measurements without requiring external reference electrodes

Inventive Principle:
Principle #25Self-service

2Measurement precision

If spectroscopic methods are used to monitor state of charge, then state of charge can be determined, but the method relies on color change and UV-Visible spectroscopy which may not be accurate for certain electrolyte compositions

Engineering Contradiction:
Improvestate of charge measurement accuracyVSAvoidelectrolyte composition compatibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The invention replaces optical/spectroscopic measurement methods with an electrochemical measurement system. By using electrical current measurements instead of light absorption, the system achieves universal applicability across different electrolyte compositions without relying on optical properties

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the measurement parameter from optical properties (absorbance, color) to electrochemical properties (limiting current). This parameter transformation makes the measurement method independent of electrolyte composition and universally applicable

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If Nernst equation-based potential measurements are used, then state of charge can be related to concentration ratio, but the relationship may not be accurately described for certain electrolyte compositions

Engineering Contradiction:
Improveconcentration ratio determination accuracyVSAvoidelectrolyte composition适用范围
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The invention uses a simple, robust electrode configuration that does not require maintenance or calibration like reference electrodes. The working electrode can be easily replaced or regenerated, making the system adaptable to different electrolyte compositions without complex adjustments

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides accurate and reliable monitoring and control of the electrolyte state, allowing for rebalancing and maintaining optimal performance of redox flow batteries by determining the ratio of oxidized and reduced forms of the redox couple, thus improving energy storage efficiency.

Implementation Method 1

determining the ratio of oxidized and reduced forms of a redox couple in solution

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

applying a first potential at the first working electrode and measuring a first constant current; applying a second potential at the first working electrode and measuring a second constant current

Methodology Applied
Scientific EffectElectrochemical reactions: Electrolysis

Data Source

PatentUS20240113313A1Apparatus and method for determining state of charge in a redox flow battery via limiting currents
Publication Date: 2024.04.04 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US20240113313A1 patent drawing
  • US20240113313A1 patent drawing
  • US20240113313A1 patent drawing

AI summary

The present invention relates to methods and apparatuses for determining the ratio of oxidized and reduced forms of a redox couple in solution, each method comprising: contacting first and second stationary working electrodes and first and second counter electrode to the solution; applying a first potential at the first stationary working electrode and a second potential at the second stationary working electrode relative to the respective counter electrodes and measuring first and second constant currents for the first and second stationary working electrodes, respectively; wherein the first and second constant currents have opposite signs and the ratio of the absolute values of the first and second constant currents reflects the ratio of the oxidized and reduced forms of the redox couple in solution. When used in the context of monitoring/controlling electrochemical cells, additional embodiments include those further comprising oxidizing or reducing the solution.