Redox Flow Battery Electrolyte Composition for Energy Density

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Solution Overview

Problem

Redox flow batteries face challenges in achieving high energy density due to the suppression of precipitate generation, particularly in Mn—Ti-based batteries where titanium ions do not function as active materials, leading to a low ratio of active material in the positive electrode electrolyte and increased volume and cost of the battery system.

Innovation Solution

Incorporating manganese ions, titanium ions, and reactive metal ions such as vanadium, chromium, and zinc in the positive electrode electrolyte, along with additive metal ions like aluminum and bismuth, to function as active materials and suppress precipitate generation, thereby increasing the energy density and reducing the size and cost of the battery system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If titanium ions are contained in the positive electrode electrolyte to suppress precipitate generation, then precipitate suppression is improved, but the ratio of active material decreases and energy density deteriorates

Engineering Contradiction:
Improveprecipitate suppressionVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies multi-functionality by selecting metal ions (vanadium, chromium, iron, cobalt, copper, molybdenum, ruthenium, palladium, silver, tungsten, mercury, or cerium ions) that simultaneously serve two functions: (1) suppress precipitate generation in the positive electrode electrolyte, and (2) function as active materials contributing to charge-discharge reactions. This resolves the contradiction by making the additive ions universally useful for both stability and energy storage, eliminating the need to choose between precipitate suppression and energy density.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the chemical composition parameters of the positive electrode electrolyte by specifically selecting metal ions with appropriate redox potentials that can exist stably in the electrolyte environment while providing both precipitate suppression and electrochemical activity. By adjusting the type and concentration of these multifunctional metal ions, the system achieves optimal balance between stability and energy density.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If a large amount of electrolyte is used to achieve high capacity, then battery capacity is improved, but the volume of the tank and size of the system increase

Engineering Contradiction:
Improvebattery capacityVSAvoidsystem size
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent changes the concentration parameter of active materials in the electrolyte by introducing multifunctional metal ions that increase the ratio of active material. This allows achieving high battery capacity with smaller electrolyte volumes, thereby reducing tank size and overall system footprint while maintaining or improving capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining multiple metal ions (manganese ions as base active material plus additional multifunctional metal ions) that work synergistically. This composite approach increases the effective active material content per unit volume of electrolyte, enabling higher capacity in a more compact system.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for high energy density, low cell resistance, and effective suppression of precipitate generation, resulting in a more compact and cost-effective redox flow battery system with improved battery characteristics.

Implementation Method 1

The electrolytes for the electrodes are typically solutions containing, as active materials, metal ions that undergo changes in valence by oxidation-reduction

Methodology Applied
Scientific EffectOxidation-reduction: Redox Reactions

Implementation Method 2

Patent Literature 1 discloses that titanium ions are additionally contained in the positive electrode electrolyte, so that generation of precipitate such as manganese oxide (MnO2) can be suppressed

Methodology Applied
Scientific EffectPrecipitation suppression: Precipitation

Data Source

PatentUS10290889B2Redox flow battery
Publication Date: 2019.05.14 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US10290889B2 patent drawing

AI summary

Provided is a redox flow battery that allows suppression of generation of precipitate and also has a high energy density. The redox flow battery includes a battery cell including a positive electrode, a negative electrode, and a membrane interposed between the electrodes, the battery being configured to be charged and discharged while a positive electrode electrolyte and a negative electrode electrolyte are supplied to the battery cell, wherein the positive electrode electrolyte contains manganese ions, titanium ions, and reactive metal ions, the negative electrode electrolyte contains at least one species of metal ions selected from titanium ions, vanadium ions, chromium ions, and zinc ions, and the reactive metal ions are at least one selected from vanadium ions, chromium ions, iron ions, cobalt ions, copper ions, molybdenum ions, ruthenium ions, palladium ions, silver ions, tungsten ions, mercury ions, and cerium ions.