Redox Flow Battery Electrolyte Balance via Gravity Pipe

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Solution Overview

Problem

Vanadium redox flow batteries experience efficiency and capacity decreases due to ion and water migration between electrodes during charge/recharge cycles, requiring complex and power-intensive electrolyte mixing procedures to maintain balance.

Innovation Solution

Maintaining liquid communication between positive and negative electrolyte storage tanks through a pipe with a length-to-diameter ratio of at least 10, which reduces self-discharge and eliminates the need for frequent mixing, ensuring stable liquid levels and prolonged battery operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional mixing procedures are performed to restore electrolyte balance after charge/discharge cycles, then electrolyte balance is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveelectrolyte balanceVSAvoidmixing procedure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system automatically restores electrolyte balance through self-service mechanisms: the anode compartment excess electrolyte flows back to the cathode compartment via gravity through connection pipes, and the proton exchange membrane autonomously transports protons to compensate for pH changes, eliminating the need for external mixing operations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The harmful mixing operation is extracted and eliminated from the system by designing a passive flow architecture where electrolyte circulation occurs naturally through gravity-driven connections between compartments, removing the need for active mixing equipment and procedures

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If complex mixing procedures are implemented to maintain electrolyte balance, then battery capacity is maintained, but energy consumption increases

Engineering Contradiction:
Improveelectrolyte balanceVSAvoidenergy consumption for mixing
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The system uses passive gravity-driven flow and autonomous proton exchange through the membrane to restore electrolyte balance without requiring external energy input, making the balance-maintenance process energy-neutral

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The active mechanical mixing system (pumps, agitators, control systems) is replaced with a passive physical system utilizing gravity-driven natural circulation and membrane-based proton transport, eliminating energy consumption for mixing operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If frequent mixing operations are performed to prevent ion migration effects, then battery efficiency is maintained, but operation duration decreases

Engineering Contradiction:
Improvebattery efficiencyVSAvoidcontinuous operation duration
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The system achieves continuous operational capability by establishing continuous passive flow paths between electrolyte compartments through gravity-driven connections and continuous proton exchange through the membrane, eliminating interruptions for mixing operations and enabling uninterrupted battery operation

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes battery capacity and efficiency over long periods, reduces manufacturing costs, and enhances economic benefits by minimizing the need for additional power and complex mixing procedures, while maintaining high reliability and current efficiency.

Implementation Method 1

the migration of ions and water between a positive electrode and a negative electrode causes the electrolytes to be out of balance gradually

Methodology Applied
Scientific EffectIon migration: Diffusion

Implementation Method 2

the migration of ions and water between a positive electrode and a negative electrode causes the electrolytes to be out of balance gradually

Methodology Applied
Scientific EffectWater migration: Osmosis

Implementation Method 3

With a proton exchange membrane (PEM) which serves as a separator of the battery, electrolyte solutions flow in parallel across the surfaces of electrodes and an electro-chemical reaction occurs

Methodology Applied
Scientific EffectProton exchange: Ion Exchange

Implementation Method 4

Vanadium redox flow battery (hereafter referred to as VRB) is a renewable battery energy storage system based on the redox reaction of metal element vanadium

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS10608274B2Redox flow battery and method for operating the battery continuously in a long period of time
Publication Date: 2020.03.31 VRB ENERGY INC
  • US10608274B2 patent drawing
  • US10608274B2 patent drawing

AI summary

The present invention provides a redox flow battery comprising a positive electrolyte storage tank and a negative electrolyte storage tank, wherein the positive electrolyte storage tank and the negative electrolyte storage tank is kept to be in liquid communication through a pipe, wherein the length-to-diameter ratio of the pipe for the liquid communication is not less than about 10. The present invention also provides a method for operating the redox flow battery continuously in a long period of time.