Redox Flow Battery Electrolyte Measurement System

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Solution Overview

Problem

Redox flow batteries face challenges in accurately monitoring the state of charge (SOC) over long periods due to the instability of commonly used reference electrodes like Ag/AgCl and Hg/Hg2SO4, which contaminate and lose potential quickly, and existing methods struggle to separately monitor the SOC of positive and negative electrolytes effectively.

Innovation Solution

A redox flow battery system that uses a standard electrode as a quasi-reference electrode, eliminating the need for traditional reference electrodes, and incorporates an electrolytic cell with a working electrode and counter electrode to measure electrolyte quantity using a coulometric method, allowing for continuous, accurate SOC monitoring by applying a voltage based on the standard electrode's potential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditional reference electrode (Ag/AgCl or Hg/Hg2SO4) is used in the electrolytic cell, then the initial measurement accuracy is high, but the electrode potential becomes unstable and contamination occurs over time

Engineering Contradiction:
Improvequantity of electricity measurement accuracyVSAvoidelectrode potential stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The reference electrode is extracted from the electrolytic cell and placed in a separate container. The reference electrode potential is measured independently and used to control the applied voltage, preventing contamination while maintaining measurement accuracy. This separation allows the reference electrode to remain stable without being exposed to the electrolyte in the electrolytic cell.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces an intermediary measurement system that measures the reference electrode potential separately and uses it to control the voltage applied to the electrolytic cell. This intermediary approach allows the reference electrode to function without direct contact with the electrolyte, preventing contamination while maintaining its potential stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a reference electrode is placed inside the electrolytic cell, then the voltage control is simple, but the electrode contaminates and requires frequent replacement

Engineering Contradiction:
Improvevoltage control system simplicityVSAvoidreference electrode service life
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The reference electrode is extracted from the electrolytic cell environment and placed in a separate container. This extraction prevents contamination from the electrolyte while allowing the reference electrode potential to be measured and used for voltage control through an intermediary measurement system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reference electrode in the separate container serves itself by maintaining stable potential without being exposed to contaminating electrolytes. The system automatically uses this stable potential to control the voltage applied to the electrolytic cell, eliminating the need for frequent replacement.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If separate measurement systems are used for positive and negative electrolytes, then the SOC monitoring accuracy is high, but the device complexity increases

Engineering Contradiction:
ImproveSOC monitoring accuracyVSAvoidmeasurement system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention uses a single intermediary measurement system that can measure reference electrode potentials and control voltage for both positive and negative electrolyte measurements. This universal system reduces device complexity while maintaining the ability to separately monitor SOC of both electrolytes with high accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate, long-term SOC monitoring by preventing electrode contamination and ensuring precise electrolyte discharge, allowing for high-accuracy measurement and continuous in-line monitoring of both positive and negative electrolytes, reducing the need for frequent electrode replacements.

Implementation Method 1

a standard electrode disposed, outside the electrolytic cell, so as to be in contact with the one electrolyte to be measured

Methodology Applied
Scientific EffectElectrochemical potential measurement:

Implementation Method 2

a measurement device configured to apply, to the electrolytic cell, a voltage that is set on the basis of a potential of the standard electrode and capable of performing total electrolysis of the one electrolyte contained in the working electrode

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

an electrolytic cell having a working electrode to which one of the positive electrolyte and the negative electrolyte, in which the quantity of electricity is to be measured, is supplied, and a counter electrode to which the other electrolyte, which is not to be measured, is supplied

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentEP3480880B1Redox flow battery, electrical quantity measurement system, and electrical quantity measurement method
Publication Date: 2022.11.02 SUMITOMO ELECTRIC INDUSTRIES LTD
  • EP3480880B1 patent drawingFigure 1
  • EP3480880B1 patent drawingFigure 2
  • EP3480880B1 patent drawingFigure 3

AI summary

A redox flow battery includes a battery cell to which a positive electrolyte and a negative electrolyte are supplied, and an electrical quantity measurement system configured to measure a quantity of electricity when a predetermined amount of electrolyte is discharged, for at least one of the positive electrolyte and the negative electrolyte. The electrical quantity measurement system includes an electrolytic cell having a working electrode to which one of the positive electrolyte and the negative electrolyte, in which the quantity of electricity is to be measured, is supplied, and a counter electrode to which the other electrolyte, which is not to be measured, is supplied; a standard electrode disposed, outside the electrolytic cell, so as to be in contact with the one electrolyte to be measured; and a measurement device configured to apply, to the electrolytic cell, a voltage that is set on the basis of a potential of the standard electrode and capable of performing total electrolysis of the one electrolyte contained in the working electrode and measure the quantity of electricity of the one electrolyte.